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miket000
December 9, 2019
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After doing the coolant delete the frunk could finally be reassembled!  I've had the frunk tub sitting in our garage the past 4 months.  It's nice to have the floor space back.
After doing the coolant delete the frunk could finally be reassembled! I've had the frunk tub sitting in our garage the past 4 months. It's nice to have the floor space back.
0 2024/10/29 20:49:14 miket000
I topped off the coolant ( inside the frunk).  In the cars service mode I selected the air purge prompt.
I topped off the coolant ( inside the frunk). In the cars service mode I selected the air purge prompt.
0 2024/10/29 20:46:30 miket000
Crappy picture sorry.  I tapped the hole in order to attach my vacuum gauge to the motor.  By pulling a vacuum on it my hope was to suck out any coolant.  There shouldn't be any coolant on this side of the motor.  If the coolant had been leaking a long time some of it might have made it to the inverter side.  I'm trying to avoid paying $7k for a new drive unit.  Luckily there didn't appear to be any moisture in this section.  I still let the vacuum pump for a few hours.
Crappy picture sorry. I tapped the hole in order to attach my vacuum gauge to the motor. By pulling a vacuum on it my hope was to suck out any coolant. There shouldn't be any coolant on this side of the motor. If the coolant had been leaking a long time some of it might have made it to the inverter side. I'm trying to avoid paying $7k for a new drive unit. Luckily there didn't appear to be any moisture in this section. I still let the vacuum pump for a few hours.
0 2024/10/29 20:38:05 miket000
Thin aluminum tape for added insurance.
Thin aluminum tape for added insurance.
0 2024/10/29 20:36:04 miket000
I sealed the hole with some gasket maker.
I sealed the hole with some gasket maker.
0 2024/10/29 20:36:02 miket000
This is the inverter side of the motor.  It houses all the electronics.  I drilled a hole in the bottom if it!
This is the inverter side of the motor. It houses all the electronics. I drilled a hole in the bottom if it!
0 2024/10/29 20:32:07 miket000
The hole in the aluminum housing was easy to drill.  Made a big mess :)
The hole in the aluminum housing was easy to drill. Made a big mess :)
0 2024/10/29 20:31:53 miket000
A vacuum pump hooked up to a motor??
A vacuum pump hooked up to a motor??
0 2024/10/29 20:31:51 miket000
0 2024/10/29 19:53:29 miket000
While installed in the car this area should have a lot of gasket maker applied. The thin wall sleeve would normally be already on the pipe.  I have them removed in this picture to illustrate where the gasket maker goes.
While installed in the car this area should have a lot of gasket maker applied. The thin wall sleeve would normally be already on the pipe. I have them removed in this picture to illustrate where the gasket maker goes.
0 2024/10/29 18:21:37 miket000
As the outside cylinders and outer sleeve is pushed toward the cap the gasket maker is forced into the cap area.
As the outside cylinders and outer sleeve is pushed toward the cap the gasket maker is forced into the cap area.
0 2024/10/29 18:17:40 miket000
0 2024/10/29 18:17:37 miket000
First I installed the thin wall cylinders onto the outside pieces.  Then these get slide onto the pipe.  Second the plugs gets a good layer of gasket maker over their entire surface before each is installed on the end of the pipes.  The third step is installing gasket maker on the inside of the caps.  Then sliding them over the  plug and pipe.
First I installed the thin wall cylinders onto the outside pieces. Then these get slide onto the pipe. Second the plugs gets a good layer of gasket maker over their entire surface before each is installed on the end of the pipes. The third step is installing gasket maker on the inside of the caps. Then sliding them over the plug and pipe.
0 2024/10/29 18:17:31 miket000
This is the adhesive I used. I used it on my 3d printed parts and this aluminum piece.
This is the adhesive I used. I used it on my 3d printed parts and this aluminum piece.
0 2024/10/29 18:12:01 miket000
This is 8 pieces off my 3d printer.  I used Right stuff gasket maker to seal it all together.
This is 8 pieces off my 3d printer. I used Right stuff gasket maker to seal it all together.
0 2024/10/29 18:11:14 miket000
Another view.    Cutting the line with a saw was a little challenging.  I cut out a 1/2"section. Then sanded the edges smooth.  It's a 12mm od pipe. My self made 3d printed parts will press up against each other capping off both sides.
Another view. Cutting the line with a saw was a little challenging. I cut out a 1/2"section. Then sanded the edges smooth. It's a 12mm od pipe. My self made 3d printed parts will press up against each other capping off both sides.
0 2024/10/29 18:05:24 miket000
The instructions say to remove this "left" line.  And plug it with the included 3d printed cap.  This area is not visible without use of a camera. After reading reviews this is where it tends to leak.  It's a difficult area to access.  I decided to leave it installed.  The other end of the line over the cv axle has plenty of room to install some sort of line cap.
The instructions say to remove this "left" line. And plug it with the included 3d printed cap. This area is not visible without use of a camera. After reading reviews this is where it tends to leak. It's a difficult area to access. I decided to leave it installed. The other end of the line over the cv axle has plenty of room to install some sort of line cap.
0 2024/10/29 17:59:27 miket000
Second step of coolant delete... This aluminum line above the cv axle also needs to be cut and capped.  The line on the right only needs a dust cap.  The line on the left will have coolant in it and needs to be sealed.  Instructions say to remove this left line.
Second step of coolant delete... This aluminum line above the cv axle also needs to be cut and capped. The line on the right only needs a dust cap. The line on the left will have coolant in it and needs to be sealed. Instructions say to remove this left line.
0 2024/10/29 17:57:45 miket000
 This is after I cut the coolant channel.  It took a surprising about of time to cut even with a new blade. The black dust cap is also installed.
This is after I cut the coolant channel. It took a surprising about of time to cut even with a new blade. The black dust cap is also installed.
0 2024/10/29 17:52:55 miket000
I think that RMN stands for remanufactured.
I think that RMN stands for remanufactured.
0 2024/10/29 17:51:46 miket000
I'm not sure if that indicates the motor was replaced 5/2/ 2023.
I'm not sure if that indicates the motor was replaced 5/2/ 2023.
0 2024/10/29 17:50:59 miket000
Another view.  The new aluminum fitting is installed in both these pics.
Another view. The new aluminum fitting is installed in both these pics.
0 2024/10/29 17:49:56 miket000
To gain access I reversed onto some ramps.    If you remember my rant about the brakes on this car not much has changed.  In forward the brakes work fine.  In reverse if you push the accelerator there is an abnormal delay before the car will stop.  This made reversing onto the ramps especially tricky.  It took me probably 5 tries.  Each time it didn't reach the peak of the ramp I let the car roll forward off the ramps.  I added a little speed with each try.
To gain access I reversed onto some ramps. If you remember my rant about the brakes on this car not much has changed. In forward the brakes work fine. In reverse if you push the accelerator there is an abnormal delay before the car will stop. This made reversing onto the ramps especially tricky. It took me probably 5 tries. Each time it didn't reach the peak of the ramp I let the car roll forward off the ramps. I added a little speed with each try.
0 2024/10/29 17:43:00 miket000
There is some nasty gunk on it.
There is some nasty gunk on it.
0 2024/10/29 17:41:03 miket000
My sensor was wet.  This is a clear sign mine is leaking.
My sensor was wet. This is a clear sign mine is leaking.
0 2024/10/29 17:41:01 miket000
The $30 battery was 1/4" shorter.  I added some felt shims under the bracket along with a bushing
The $30 battery was 1/4" shorter. I added some felt shims under the bracket along with a bushing
0 2024/10/29 16:31:29 miket000
I added some terminal posts.
I added some terminal posts.
0 2024/10/29 16:31:26 miket000
This is the oem battery.  The sides are puffed out about 1/4".  You can't actually tell in this pic.
This is the oem battery. The sides are puffed out about 1/4". You can't actually tell in this pic.
0 2024/10/29 16:31:23 miket000
Started like this.
Started like this.
0 2024/10/24 19:48:37 miket000
It definitely looks better than 5 months ago.
It definitely looks better than 5 months ago.
0 2024/10/24 19:45:34 miket000
I thought this was funny.  I pulled all the tape off.  Then parked the car in the sun.  I was trying to get the clear coat to flatten out a bit using the heat of the sun.  It flowed the clear right off the quarter.  My wife and I thought they were water droplets lol.  I cleaned them off with a razer blade before they totally dried.  Then I immediately parked the car in our garage.
I thought this was funny. I pulled all the tape off. Then parked the car in the sun. I was trying to get the clear coat to flatten out a bit using the heat of the sun. It flowed the clear right off the quarter. My wife and I thought they were water droplets lol. I cleaned them off with a razer blade before they totally dried. Then I immediately parked the car in our garage.
0 2024/10/24 19:20:56 miket000
The worst run.  This is probably an easy spot to wet sand too.
The worst run. This is probably an easy spot to wet sand too.
0 2024/10/24 19:20:53 miket000
The rear paint mismatch is less noticeable than the doors.  The new paint clearly has no blue but it doesn't jump out as much.
The rear paint mismatch is less noticeable than the doors. The new paint clearly has no blue but it doesn't jump out as much.
0 2024/10/24 19:20:50 miket000
same.
same.
0 2024/10/24 19:20:47 miket000
It's pretty easy to see in this picture the doors clash a bit.
It's pretty easy to see in this picture the doors clash a bit.
0 2024/10/24 19:20:44 miket000
After
After
0 2024/10/24 19:20:40 miket000
I think if I sand and buff it the reflections would be a lot clearer.
I think if I sand and buff it the reflections would be a lot clearer.
0 2024/10/24 19:20:37 miket000
For me this is a fairly good spray job.
For me this is a fairly good spray job.
0 2024/10/24 19:20:34 miket000
I had to move the car to get it out of the sun.  The medium harder has a spray range of 65f to 75f.
I had to move the car to get it out of the sun. The medium harder has a spray range of 65f to 75f.
0 2024/10/24 19:20:30 miket000
Base coat looked pretty good.
Base coat looked pretty good.
0 2024/10/24 19:20:27 miket000
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