Air Box Modification
After removing the aircleaner/airflow meter,I removed the snorkel from the tight confines of the nose and snipped away from the bottom side of the plastic part two strips about 2"X4".(basically the bottom side of each runner,back about 4")
I noticed a nice improvement in responce/driveability/ smoothness,as well as flat out performance;a little bit louder as well,but not by much.
The power increase was about the same as the difference between using regular or premium gas,maybe a little more;pretty much what the aftermarket intakes advertise I'm just thinking.
I'll have to check sometime and see if any rain water gets on the filter,but I have a pretty good feeling that it's ok since the snorkel is up pretty high above the grill opening,out of the direct path anyways.
but i had reservations about the aluminum thing because it rains here quite often and rain could ramp up into the air intake at freeway speeds. but just the snorkel cut out should be safe from any water.
The rain thing has kept me from doing that also;might not make any difference either,as it's already in a high pressure zone.
A new snorkel with a large,radiused opening would be neat to try,as you noticed,the factory one isn't very smooth.
Not much room to work in,so I was glad to have just gotten it back in there!
It is a bit louder too.
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I saw a factory ram-air setup from an old camaro,but it wouldn't fit in our cars,might make one though if I get time.
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Soon the new paint will be done,and I can play around some more.
Wow,just looked at the link you posted;maybe the best move would be to first find out where the high pressure points on the car are,then try and take advantage of the existing aerodynamics.
When I worked at Ford,the wind tunnel guys were telling me about how the placement of scoops can make all the difference.
Last edited by SCV8; Nov 6, 2001 at 07:51 PM.
Just wondering where you were going to put that thing(no pun intended).
Has anyone gone through the fender,then down with an intake on these cars?
The foam mold, the stormwater inlet, the headlight scoop, the elephant snorkel and all the testing has led to this latest intake.
I am finally happy with the BFI (Big Intake). Immediately after I had applied the finishing touches I tested it with the manometer of truth (the manometer of truth doesn't care how much money you've spent, how you feel, how much time you've put in, the placebo effect, what your mates say, what the advertising said, what you've read, your seat of the pants feel, how it looks or the brand name. - All these things are for humans and the manometer doesn't care for them) we went out and did some testing.
Wow!
The standard test wouldn't record a vacuum no matter what - the other cold intakes had a -4cm of water vacuum where the all new BFI had a +1 cm of water pressure! Time to abandon the old conservative controlled test conditions and put the hammer down, all gears, sudden opening and closing of the throttle, screaming to 160 km/hr, overtaking - I could not out suck the BFI - it always washed the filter with more cold air than it could handle.
So I then plumbed in behind the filter to see what difference it was making there. The standard filter has a maximum pressure drop of -2.5 cm of water (pretty good - the K&N was -1.2cm). The maximum vacuum behind the standard filter now was -1.5 cm of water no matter how hard I drove. This means the BFI is not only providing the filter with enough air, it has effectively boosted the standard airbox into pod territory for outright flow under wide open throttle, with no hot air hassles, better filtration and positive boost under normal driving conditions.
Anything else besides wide open throttle conditions and the intake system was positively boosted (+2cm or water) the whole time. Not much boost but it means that under normal driving it's as if there is no air filter and no Air Flow Meter resulting in better fuel economy.
And it looks great - just by looking at it you can tell that it flows.
The whole thing cost $8.
(I had some plywood lying around).
Three main parts.
1. The standard filter box
- front vertical face cut out completely leaving a 5 mm vertical rim around the hole. EVA closed cell foam to seal edges of box to car surfaces above, below and to sides. (3.5 cm gap above airbox lid to bonnet when closed! - I though it would be much closer).
2. Under the headlight
Why stick a pipe under here to introduce more friction losses and make fitting a pain? - just use the bottom of the headlight as the roof and insert a piece of plywood below. Cut strip of EVA foam to smoothly direct air around. The strip has to be quite high to reach headlight. This gives maximum volume under headlight and minimises losses.
3. Chamber between the high beams.
No use fitting a pipe into here through the trianglular hole - just makes it smaller and flows less and delivers sand and bugs and water to filter. The chamber separates water, bugs and dirt from the airstream if left alone. It is nice and big - holds a big store of pressurised air ready for stomping on the throttle. All you need to do is lower the leading edge - the easiest and quickest part of the whole operation. The metal strip bars are removed and refitted once the leading edge is down. I had to relocate a denso sensor on the air filter side (what is that thing? -a temperature probe? - doesn't display temp any where inside - any one else got one there? - looks like a black cigarette sticking out) to above the leading edge instead of below it -easy. I supported the edge downwards with a column of foam strips in the middle. The left hand leading edge is now down to the centre horizontal bar (half way). The right hand side gradually returns to original postion.
Used hot glue gun to attach foam everywhere - easy and quick.
That's it.
One BFI that does everything;
- High flow
- Cold air
- Pressurised normal driving for economy
- max filtration
- no water, bug or grit problems
- Cheap DIY
- Fabulous acceleration
- sexy good looks (haha)
Could tune it for maximum boost by juggling leading edge and sealing headlight opening near battery but she'll be right for now.



