Potentially increasing power from repositioning downstream oxygen sensor
https://www.clublexus.com/forums/ls-1st-and-2nd-gen-1990-2000/928726-ls400-exhaust-manifold-issues-2.html#post11012383
Am reposting here as autonomous post:
Downstream oxygen sensor probes represent significant exhaust blockage and cause exhaust stream turbulence in narrow exhaust pipe. Downstream sensors serve to monitor when catalyst levels fall below certain efficiency. Spark plug anti-fouling spacers should solve this.
1995-2000 LS400 post-catalytic oxygen (downstream) sensor. Right and left bank sensor probes extend into the narrow neck of the front Y-pipe creating turbulence and blockage.
To perform testing, acquired Dorman # 42009. This is not tapered version, so it correctly mates with Y-Pipe oxygen sensor bungs and 02 sensor.
Extracted one of the downstream oxygen sensors to ascertain if additional machining is required or if another type of spacer required. Goal is not to eliminate downstream sensor function (only monitors catalytic converter function) but eliminate blockage from exhaust pipes.
Oxygen Sensor spacers bored 1/2" to accept the oxygen sensor probes. There appears adequate clearance around the sensor wire lead end and chassis.
Rear oxygen sensor screwed into modified spacer. Notice probe does not extend past end of spacer, so no interference with exhaust flow.
Image depicts oxygen sensor probe inside extender...just enough clearance for expansion and gas circulation. On LS400, downstream oxygen sensors do not instruct ECU on air/fuel mixture. Their primary purpose is to signal when converters are operating below set thresholds.ie; when they are failing..
Downstream oxygen sensor and extender installed. Clearance appears adequate...
PB Blaster applied several times over a week to insure the sensor would loosen with ease.
Another angle. OEM oxygen sensor cable is fine with extender
Am not running before/after dyno testing.
Will leave dyno testing to anyone pursuing this project and requiring hard data.
Best guesstimate is sensor probe represents at least 10% restriction....and this is without considering turbulent airflow..
Anyone want to work the math?
It is a budgetary plug-and-play proposition without modifying stock exhaust system.
There is an ECU tech advertising he can disable the downstream oxygen sensor function entirely. n
No trouble code displays. but depending on sophistication of emissions test may show no downstream sensors....
Improved acceleration and the engine pulls much harder at higher RPM''s and not as "winded".
60MPH to 100MPH feels faster.
I have an LS430 (3UZ-FE 4.3 liter) transplanted into my 1999 LS400 (4.0 liter), so alleviating sensor probes obstruction allows the larger engine to exhaust easier in an already restrictive configuration.
Last edited by YODAONE; Mar 15, 2021 at 12:06 AM.
Perhaps the upstream oxygen sensors will adjust to removal of exhaust obstruction.
For before/after comparison of performance with stock engine and exhaust, someone with a 1UZ-FE performing a comparison would present more meaningful results.
Will reset the ECU so engine relearns exhaust with bottleneck removed.
The LS400 ECU is managing 3UZ-FE engine..so far without issue.
Depending on the author, it is reported the ECU can adapt 10%, 15% or 20%...
The downstream (post-catalytic) sensors are not measuring the same gasses as coming out of the exhaust manifold because the catalytic converter has catalyzed those unburnt hydrocarbons into water vapor and carbon dioxide...
What the downstream post-catalytic converter sensor are looking for is measurable hydrocarbons not converted to water or carbon dioxide. If unburnt hydrocarbons at downstream sensors reach a predetermined threshold, then the ECU signals a trouble code.
This explains why no trouble codes in this scenario...because the downstream sensors are not detecting offending post-catalytic gasses.
Newer models utilize the downstream oxygen sensors to instruct the ECU....
On the LS400, from a fuel management perspective, they do not, thus installing extenders to remove probes out of the exhaust stream does not trip trouble codes.
It would be interesting to learn which overseas exhaust systems (Celsior) dispensed with downstream oxygen sensors...
An ECU reprogrammer I contacted is able to significantly reprogram an LS430 ECU, but is only able to modify the LS400 ECU to deactivate downstream oxygen sensors (and ECU security keycode) suggests that in other parts of the world downstream sensors may not be used.(Anyone know?)
Ideally, we all prefer not to have any of these emission controlled components, especially the catalytic converter as they're robbing power but they're there for the environment so if your converter is toasted & failed smog, you may not know it in advance if you had de-activated/deleted the downstream O2 sensor.
Last edited by Superfast1; Mar 15, 2021 at 06:59 PM.
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50mm O.D. = 1.96" O.D. = 1.8512
I.D. = 2.688 sq/in = circularr urface area.
source:
https://www.clublexus.com/forums/ls-...-upgrades.html
The oxygen sensor probe diameter is 12mm = .472" X length 19mm = .748" = .353 square inches.
.353 X 100 = 35.3 ÷2.688 = 13.132% blockage.
13.2% is rounded down to 10%.
Turbulence is not factored in...
The 4.3 liter 3UZ-FE is not quite 10% larger than 4.0 liter 1UZ-FE.
Provided the stock LS400 exhaust system is matched to the 1UZ-FE, then sensor probe relocation suggests the exhaust system flow is now matched to the 3UZ-FE engine.
Last edited by YODAONE; Mar 16, 2021 at 01:47 PM.
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50mm OD = 1.96" OD = 1.8512ID = 2.688 sq/in = circularr urface area.
source:
https://www.clublexus.com/forums/ls-...-upgrades.html
The oxygen sensor probe diameter is 12mm = .472" X length 19mm = .748" = .353 square inches.
.353 X 100 = 35.3 ÷2.688 = 13.132% blockage.
13.2% is rounded down to 10%.
Turbulence is not factored in...
The 4.3 liter 3UZ-FE is not quite 10% larger than 4.0 liter 1UZ-FE.
Provided the stock LS400 exhaust system is matched to the 1UZ-FE, then sensor probe relocation suggests the exhaust system flow is now matched to the 3UZ-FE engine.
The protrusion of a sensor does not reduce the overall volume all the way back to the exhaust tip. It is merely a speed bump.
If anyone wants to prove it to themselves, which is the only way some here will be convinced, then spend $8 and report your findings on whether 10-13% reduction in exhaust stream blockage makes a difference for you.
It is not only the sensor probe, but turbulence induced resistance that must be overcome. Exhaust gases ricochet off the wall of match cut tubing sharp angle upon exiting the catalytic converter flange, thereafter is a sharp transition from 60mm to 50mm....and that tumbling exhaust next bounces onto and around the sensor probe. The LS430 exhaust system design dispensed with these issues...
What percent of restriction do you think removing the probe accomplishes?
Trust no one thinks this project increases resistance to exhaust flow.
Last edited by YODAONE; Mar 16, 2021 at 12:06 AM.
Ideally, we all prefer not to have any of these emission controlled components, especially the catalytic converter as they're robbing power but they're there for the environment so if your converter is toasted & failed smog, you may not know it in advance if you had de-activated/deleted the downstream O2 sensor.
The downstream sensors have not been deleted, but simply relocated.
The OEM exhaust system layout from catalytic converter flange to downstream oxygen sensors clearly was not optimized.
If it had received more engineering time, no one would be writing about the design...
Besides power increase, it is my belief relocating the probe will actually reduce emissions and improve fuel economy...
Reducing back pressure, without sacrificing scavenging should decrease blowby vapors the PCV system must work to remove, in the process, reducing PCV vapor deposits on the throttle body and intake valves
Not advocating removal of catalytic converters.
Besides, doing so would only serve to increase exhaust noise.
Last edited by YODAONE; Mar 16, 2021 at 02:02 PM.











