SC- 1st Gen (1992-2000)

door panel repair

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Old 05-25-14, 06:54 AM
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cameratoaa
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Default door panel repair

Anyone have a good proven way to repair these holes that the plastic pegs fit into? I ripped up the 3 along the door jamb side of the door panel.



Old 05-25-14, 06:59 AM
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Teal Sc400
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A fiber glass kit at your local auto store.
Old 05-25-14, 07:34 AM
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t2d2
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Superglue won't work, but Gorilla Glue might, since it'll expand and fill out the porous material.
Old 05-25-14, 10:15 AM
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Duck05
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Below is a pic of the window frame where the craftsman (best description for this person I can use) used a mesh to re-enforce all of the tabs and binding areas including the door panels on my '92 SC300.

Repairing these panels is quite an art as the design was poor to start with and so many of our cars have door panels falling apart, splitting, and just plain failing.
Attached Thumbnails door panel repair-sc300-129.png  
Old 05-25-14, 10:23 AM
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cameratoaa
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Originally Posted by Duck05
Below is a pic of the window frame where the craftsman (best description for this person I can use) used a mesh to re-enforce all of the tabs and binding areas including the door panels on my '92 SC300.

Repairing these panels is quite an art as the design was poor to start with and so many of our cars have door panels falling apart, splitting, and just plain failing.
my panel is doing the same thing, that's why i took the lower panel off, which of course, i sorta broke.

Thats a nice fix, did you have a body shop do it or something?
Old 05-25-14, 02:28 PM
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t2d2
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^^ I've also seen foil tape used for repairing those broken plastic tabs on the window trim piece. I went a step further and solved the cause of the infamous cracked trim at the base of the window, filling the basically unsupported back side with expanding foam and shaving it down to fit the contour of the door frame.
Old 05-26-14, 06:27 PM
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Duck05
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Originally Posted by cameratoaa
my panel is doing the same thing, that's why i took the lower panel off, which of course, i sorta broke.

Thats a nice fix, did you have a body shop do it or something?
Found this free lance guy via a reference from the audio shop. He is kept totally booked by all of the San Jose area South Bay dealerships repairing leather and vinyl seats and dashes. Was lucky to get him to take a Saturday appointment where he spent over 9 hours fixing both L/R door and window frame panels - it was expensive but worth it since trying to find decent, used panels at junk yards is now next to impossible.

He claims (and I believe him) to have repaired hundreds of SC door panels over the years and when working on mine he showed all the poor design flaws and break points and what he had to do to re-enforce all of the attachment points. The heavy doors and the fact you almost have to slam the doors to get them to close is a large contributor.
Old 05-28-14, 07:19 PM
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cameratoaa
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Nice!

I used gorilla glue on them and it seems solid enough, I'm waiting on clips to stick the panel back on though so we'll see.
Old 05-28-14, 08:51 PM
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jennie
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Originally Posted by Duck05
Found this free lance guy via a reference from the audio shop. He is kept totally booked by all of the San Jose area South Bay dealerships repairing leather and vinyl seats and dashes. Was lucky to get him to take a Saturday appointment where he spent over 9 hours fixing both L/R door and window frame panels - it was expensive but worth it since trying to find decent, used panels at junk yards is now next to impossible.

He claims (and I believe him) to have repaired hundreds of SC door panels over the years and when working on mine he showed all the poor design flaws and break points and what he had to do to re-enforce all of the attachment points. The heavy doors and the fact you almost have to slam the doors to get them to close is a large contributor.
Any pics of his repairs? My window trim finally called it quits and I noticed that the trim has a bunch of fractures. I epoxied it back together pretty thoroughly and its been holding up pretty well so far. Curious how the "pros" do it.
Old 05-28-14, 10:15 PM
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I only have some of the "before" showing how shattered the anchor points were. He had finished re-building the panels and had them installed when I returned. Lucky I go the pictures of the window frames when he was midway through the repairs.

Where in California are you? He is in Santa Clara. PM me if you want his information.

Last edited by Duck05; 05-28-14 at 10:18 PM.
Old 05-29-14, 01:45 AM
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Duck05, I'm located in L.A. and I am interested in your repair guy as well. I'd have to mail my door frames to him. Do you think he'd be comfortable with shipping a repaired part?
Old 05-29-14, 11:17 PM
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Duck05
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Sent you a PM.
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