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AWD Transfer Case Vibration Possible Fix

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Old Sep 24, 2015 | 05:16 PM
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Default AWD Transfer Case Vibration Possible Fix

Ever since I purchased my 08 LS600hL it had the common issue of the vibration and noise as described in TSB L-SB-0023-11. I had a hard time believing that there was some crazy expensive magic fluid that would fix the problem. As an experiment I decided to instead replace the fluid with Amsoil 75w90 severe gear. It is a GL 5 fluid and as far is Toyota is concerned an acceptable substitute. It even has a street price of $16 a quart. Far cry from the $120+ the Toyota miracle fluid goes for.

So with the amsoil in hand, I drained the existing fluid and replaced. Instead of driving for 1 mile as the repair suggests, I decided to drive a week to really let the fluid work in. After about 5 minutes of driving the noise and shuddering effectively disappeared. I can turn much more smoothly now.

After driving the car for a week now I'm glad to report that the fix has still worked flawlessly. I will continue to drive for another 5000 miles and at my next oil change if the noise starts to return I will repeat the process and keep this thread updated. Hopefully this can save other Awd owners out there some money!

Last edited by JiffyPop; Sep 24, 2015 at 05:18 PM. Reason: Grammar
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Old Oct 8, 2015 | 04:59 PM
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I'm having the same issue with my 09 460awd. thinking about tackling this myself in the future. thanks for the info
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Old Oct 11, 2015 | 04:49 AM
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Original gear oil these cars came with is 08885-02606 (LX). This was replaced with 08885-81085 (LL80) to
address low speed “chugging” or “lurching” around turns caused by the transfer case limited slip fluid breaking down, leading to the LSD clutches binding up (common issue on clutch-type limited slip differentials with long fluid change intervals).

Do you know when was the last time gear oil was changed on this car?. Amsoil may have solved the clutch binding problem now, but there is no guarantee it won't come back. Only time will tell. Keep us posted.

Even if you have to change Amsoil after few years, net cost still be less than LL80 fluid assuming that doesn't introduce any other issue.
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Old Oct 11, 2015 | 10:38 AM
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The car previously had the original transfer case fluid (LX). I did go ahead and change the fluid one more time since I already had the extra fluid. After the first change, i would say about 90% of the binding was gone. With the second change it has completely disappeared.

I am confident that this will solve the problem permanently. I will however continue to monitor the performance. I am sure the Amsoil will not introduce any new problems as it is listed as a API GL-5 spec fluid, and the owners manual does state that the use of GL-5 is acceptable.
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Old Jun 16, 2016 | 07:43 PM
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It has been several months now since you reported on your experiment. Has the noise returned in any way? Thanks.
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Old Jun 16, 2016 | 07:45 PM
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Originally Posted by wayman28
It has been several months now since you reported on your experiment. Has the noise returned in any way? Thanks.
Happy to report that the noise has not returned and that everything is running as smooth as glass for me.
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Old Jun 17, 2016 | 11:01 AM
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this something that can be done diy? or you suggest at a dealer?


Originally Posted by JiffyPop
Happy to report that the noise has not returned and that everything is running as smooth as glass for me.
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Old Jun 18, 2016 | 07:08 AM
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Differential and the transfer case are the easiest and most rewarding DIY (ramps and wheel chocks required). Drain and refill with the best fluid you can afford. My personal favorites are Redline, Amsoil, RP and Mobil1 (in that order). Make sure the fluid meets the spec for your car and put it in.

Transfer Case: 75W-85 GL-5 or equivalent
Front Differential: 75W-85 GL-5 or equivalent
Rear Differential: 75W-85 GL-5 or equivalent

http://www.redlineoil.com/product.aspx?pid=40&pcid=4
https://www.amsoil.com/shop/by-produ...e-gear-75w-90/
http://www.royalpurpleconsumer.com/products/max-gear/
https://mobiloil.com/en/gear-lubrica...c-gear-lube-ls

Last edited by superdenso; Jun 18, 2016 at 07:22 AM.
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Old Jun 18, 2016 | 07:27 AM
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Differential and the transfer case are the easiest and most rewarding DIY (ramps and wheel chocks required). Drain and refill with the best fluid you can afford.
This. I did mine in about a half hour. I used Toyota fluid which was priced similar to aftermarket fluids.
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Old Jun 20, 2016 | 11:23 AM
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Great information much appreciated...
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Old Jun 25, 2016 | 01:00 PM
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I finally had this service done today. I used the Amsoil Severe Gear which cost me $20/qt with shipping and taxes. My local mechanic charged one hours labor at $85. I followed the TSB (drain/fill three times while driving for one mile in between each drain/fill). I just got the car and did some low speed circles in a parking lot in drive and reverse. The vibration is totally gone. Hopefully it stays that way.

Total cost was about $130. Had I used the Toyota transfer case fluid (at $140/qt) and had the work done at a Lexus dealership, it would have cost me close to $600.

Thanks for all the info sharing.
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Old Jun 26, 2016 | 03:30 PM
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Originally Posted by wayman28
I finally had this service done today. I used the Amsoil Severe Gear which cost me $20/qt with shipping and taxes. My local mechanic charged one hours labor at $85. I followed the TSB (drain/fill three times while driving for one mile in between each drain/fill). I just got the car and did some low speed circles in a parking lot in drive and reverse. The vibration is totally gone. Hopefully it stays that way.

Total cost was about $130. Had I used the Toyota transfer case fluid (at $140/qt) and had the work done at a Lexus dealership, it would have cost me close to $600.

Thanks for all the info sharing.
Great news to hear! Keep us updated down the road as to how it works out for you.
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Old Sep 9, 2017 | 08:24 PM
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I had a vibration when starting and accelerating with the steering wheel turned. I had my local shop drain and fill the transfer case with Redline gear oil for differentials and transfer cases. I had the shop repeat the drain and fill process once (I know the TSB says twice). The vibration is completely gone. I paid $17/quart for the oil. My local shop charged me an hour labor. Here's a link to the oil I used.
https://www.redlineoil.com/product.aspx?pid=40&pcid=4
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Old Sep 9, 2017 | 09:24 PM
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Here is a incredibly detailed comparison of gear oils: http://www.lastgreatroadtrip.com/wp-...comparison.pdf

Cliff Notes version: Amsoil #1, Mobil 1 #2. See page 19.
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Old Sep 10, 2017 | 08:39 AM
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Well, it was sponsored by Amsoil......... But hopefully, its representative.
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