Car Overheating WTF...
Along those lines, I suggest you never leave the car running for more than a minute or two unless you are sitting in it and paying attention to the temp gauge.
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The thermal switch sounds like a very likely candidate. If it isn't that or the fan you need to begin looking into a cooling problem... from coolant obstructions to headgaskets.
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LOCATION
Fig. 6: Identifying Cooling Fan System Component Location
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
ON-VEHICLE INSPECTION
1. CHECK COOLING FAN SYSTEM
a. Look at the chart below. Check that when the cooling fan is in the condition on the left, its operation is what is written on the right.
Standard when engine coolant temperature is below 82°C (180°F):
CONDITION AND OPERATION SPECIFICATION
Condition Operation (Fan Speed)
Ignition ON at engine stopping = Not rotating
A/C switch OFF at idle speed = Not rotating
A/C switch ON at idle speed = Rotating (Low speed)
Disconnect ECT sensor connector at idle speed = Rotating (High speed)
If the fan does not operate as specified, proceed to next step.
2. INSPECT COOLING FAN MOTOR
a. Remove the air cleaner inlet No. 1.
b. Disconnect the 2 connectors.
c. Connect the battery and ammeter.
d. Check that the fan rotates smoothly, and then check the amperage on the ammeter.
5. Standard: 9.2 to 11.0 A at 20° C (68° F)
If the result is not as specified, replace the fan motor.
If the fan operates, proceed to the next step.
Fig. 8: Checking Cooling Fan System
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
1. INSPECT COOLING FAN ECU WIRE HARNESS
a. Remove the air cleaner inlet No. 1.
b. Disconnect the 2 connectors.
c. Inspect the connector on the wire harness side.
d. Measure the voltage between terminals 1 and 3.
5. Standard: 9 to 14 V
If the result is not as specified, check the fuse, relay and wire harness.
If the result is as specified, replace the fan ECU.
Fig. 9: Measuring Voltage Between Terminals 1 And 3.
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
INSPECTION
1. INSPECT RELAY (Marking: FAN)
a. Remove the FAN relay from the FL block
b. Measure the resistance of the relay.
STANDARD SPECIFICATION
Tester Connection Specified Condition
3-5 10 kQ or higher
3-5 Below 1 Q (when battery voltage is applied to terminals 1 and 2)
If the result is not as specified, replace the relay.
Fig. 10: Measuring Resistance Relay
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
2. INSPECT ECT SWITCH
a. Measure the resistance of the switch.
STANDARD SPECIFICATION
Temperature Specified Condition
Above 98° C (208° F) Below 1 Q
Below 88° C (190° F) 10 kQ or higher
If the result is not as specified, replace the switch.
Fig. 11: Measuring resistance of switch
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Last edited by JimsGX; Sep 2, 2010 at 05:58 PM.
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