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Broken Key FOB Shell- Repair Solution

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Old Jan 14, 2017 | 09:41 AM
  #1  
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Default Broken Key FOB Shell- Repair Solution

Learned the hard way as part my key fob shell fell to the floor of the SUV when turning the key in the ignition.
JB Weld Plastic I used previously successfully on a expensive camera which a part was broken & obsolete.
I carefully spread some JB Weld Plastic in the inner & outer part of the fob shell where it was cracked, now it can be lightly sanded & painted.
Stronger than new.
The photo shows the JB Weld Plastic is a light grey when cured although 24 hours dry time is recommended for rough use.
Hopefully this will help someone in the future.
This is a great site, extremely helpful for first time Lexus owners as myself !!!
The finished repair project in second attachment, the battery can be changed.
Attached Thumbnails Broken Key FOB Shell- Repair Solution-keyfob.jpg   Broken Key FOB Shell- Repair Solution-keyfob2.jpg  

Last edited by 05RX330AWD; Jan 14, 2017 at 10:33 AM. Reason: Add info
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Old Jan 14, 2017 | 02:19 PM
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I bought a replacement flip key, cut, on eBay for $22. I just installed the fob guts into it and it works perfect.
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Old Jan 14, 2017 | 03:21 PM
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I suppose the difference is I paid $0.00 & waited about 20 minutes to be able to use it again.
I am confident it is much stronger than before although I'm using the FOB Key only to remotely open & lock doors & tailgate.
Especially here in the Great White North (Canada) with freezing temperatures & the unpredictable usually happens.
I'm using the other key for the ignition.

Last edited by 05RX330AWD; Jan 14, 2017 at 03:22 PM. Reason: add a word
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Old Feb 11, 2018 | 10:52 AM
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FYI, I made a solution for this after breaking two brand new ones right after buying my Land Cruiser (same key). I haven't had much traction getting the word out in the Lexus crowd, but the Land Cruiser and LX470 community has loved it.

Check it out:
http://yotamd.com/products/key_fob/Titanium3button.html
Attached Thumbnails Broken Key FOB Shell- Repair Solution-titanyoutubecover.jpg   Broken Key FOB Shell- Repair Solution-dscf0554.jpg  
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Old Feb 11, 2018 | 02:20 PM
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Yes, I had the same problem with my keys (the outer plastic case cracked apart), except instead of dropping the keys, the case cracked because I was turning on the ignition with way to much torque.
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Old Feb 11, 2018 | 04:55 PM
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I spent about $10 on this product from Amazon. It isn't as well made as the yotamd referenced above, but similar idea.

https://www.amazon.com/gp/product/B01BCQVRZM/ref=oh_aui_detailpage_o01_s00?ie=UTF8&psc=1 https://www.amazon.com/gp/product/B01BCQVRZM/ref=oh_aui_detailpage_o01_s00?ie=UTF8&psc=1

Last edited by cdnewton; Feb 11, 2018 at 05:04 PM.
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Old Aug 14, 2018 | 07:52 PM
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Originally Posted by cdnewton
I spent about $10 on this product from Amazon. It isn't as well made as the yotamd referenced above, but similar idea.

https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1
Tried this out and the replacement shell fits and I was able to get the metal key tip and alarm transmitter to fit inside the replacement shell.

You may need a pair of pliers to remove the remaining bits of plastic that was insert molded over the key off though.
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Old Aug 15, 2018 | 08:39 PM
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The back cover on mine broke over the weekend. I ordered a new OEM back cover from eBay and installed it today’s.
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Old Aug 16, 2018 | 09:40 AM
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There was a post here someplace that will send you a cut key FOB, am sure you have to submit proof of ownership. Anybody remember?
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