PPE Engineering IS350 header development

Don't get me wrong, I hope there will be gains - and there probably will be... but who's to say the stock ecu can even learn how to make 50 more hp? how 'bout 30? 10 even? How much control does it have over timing and fueling? How much fuel flow do the injectors support? The fuel pump? Maybe adding an intake and an exhaust already push the ecu to the limits of its learning envelope, and anything beyond that it just can't figure out. What EVERYONE on this board who is serious about tuning should do is contact a company that has the potential to create a tuning device for these cars. http://www.cobbtuning.com/ and ask them, no BEG them to come out with a product for the 2IS.
Didn't mean to get off topic, but really - it's in the best interest of the OP if someone gets some tuning software/hardware for these cars - that's when modifications are really going to shine.
/rant

Don't get me wrong, I hope there will be gains - and there probably will be... but who's to say the stock ecu can even learn how to make 50 more hp? how 'bout 30? 10 even? How much control does it have over timing and fueling? How much fuel flow do the injectors support? The fuel pump? Maybe adding an intake and an exhaust already push the ecu to the limits of its learning envelope, and anything beyond that it just can't figure out. What EVERYONE on this board who is serious about tuning should do is contact a company that has the potential to create a tuning device for these cars. http://www.cobbtuning.com/ and ask them, no BEG them to come out with a product for the 2IS.
Didn't mean to get off topic, but really - it's in the best interest of the OP if someone gets some tuning software/hardware for these cars - that's when modifications are really going to shine.
/rant
They really, really, really aren't.
TOMs in Japan can tune the 2IS ECU...they do so for their Supercharger kit. It adds a very small amount of additional performance (and part of that is the fact it's programmed for 100 octane fuel).
I dunno what magic people thing "programming the ECU" is going to accomplish.
And FYI, the LMS supercharger kit in the US for the 2IS uses the stock ECU, so it's obviously got enough inherent adjustment it can add fuel for 5 psi more air (or about 40 rwhp).
The ECU isn't the problem. The fact it's an NA, 12:1 compression, already-very-well-designed-engine is the problem.
TOMs in Japan can tune the 2IS ECU...they do so for their Supercharger kit. It adds a very small amount of additional performance (and part of that is the fact it's programmed for 100 octane fuel).
I dunno what magic people thing "programming the ECU" is going to accomplish.
And FYI, the LMS supercharger kit in the US for the 2IS uses the stock ECU, so it's obviously got enough inherent adjustment it can add fuel for 5 psi more air (or about 40 rwhp).
The ECU isn't the problem. The fact it's an NA, 12:1 compression, already-very-well-designed-engine is the problem.
As I said, TOMs in Japan can program the ECU (JDM spec ECU, not US spec), and their supercharger makes a whopping 10 extra horsepower and needs higher octane fuel to do so. No amount of magical programming is going to permit you to run massively more boost on a high compression engine with the stock internals... some kind of added injection (meth/alky/water) might get you an extra couple pounds (at added cost and complexity) but that's about it.
The fact 40 hp is in the learning margin of the car was my basic point to you though, since you are the one who in your very last post asked if the reason we don't see more gains today is because we're at the limits of what the ECU can do on its own with intake and exhaust, and clearly, we're not.
To iSuxeL- the 250 is 12:1, the 350 is 11.8:1, which is close enough to 12 as to not make much difference for power adders.
A) raising the rev limiter (duh)
B) Adjusting timing and fueling
I'm not saying that there will be a magic box that someone can sell to make this happen - I'm saying that someone needs to find enough fiscal initiative in decrypting the ECU of these cars to make it adjustable.
I'm not pissing in your cheerios - not even your corn flakes. I'm just saying that adjustability (not necessarily by the end user, but by a qualified tuning shop) would be preferable to bolting on a product and letting the lexus engineers' thoughtful provisioning guide you(I'm sure they meant you to put a cold air intake, remove the cats, put high flow headers and a cat-back exhaust on their car and have it perfectly adjust itself to the new modifications...they're just magic like that).
Celebrating Lexus & Toyota from Around the Globe
A) raising the rev limiter (duh)
B) Adjusting timing and fueling
I'm not saying that there will be a magic box that someone can sell to make this happen - I'm saying that someone needs to find enough fiscal initiative in decrypting the ECU of these cars to make it adjustable.
I'm not pissing in your cheerios - not even your corn flakes. I'm just saying that adjustability (not necessarily by the end user, but by a qualified tuning shop) would be preferable to bolting on a product and letting the lexus engineers' thoughtful provisioning guide you(I'm sure they meant you to put a cold air intake, remove the cats, put high flow headers and a cat-back exhaust on their car and have it perfectly adjust itself to the new modifications...they're just magic like that).
I'll seperate the points more clearly, since you seem to keep missing them:
you suggested the car might already be at the limits of ECU learning with just intake and exhaust (about 15 hp).
I explained you were wrong by pointing out it handles 40 hp with the LMS kit.
you then suggested that clearly 40 hp might instead be the limit since that's when LMS stopped and huge gains might be had past that.
I explained that was wrong too, since TOMs in Japan -does- have access to the ECU and they make their own supercharger kit, and they still barely made any more power than LMS did.
There's simply very, very, very little to be gained by playing around with the ECU. A few folks have used piggybacks to trim the fuel and seen gains in thr 5-7 hp range (the ECU tunes this back out after a while if it's not a feedback piggyback, but even editing the ECU wouldn't gain you more here than they get temporarily.
TOMs only gets 10 extra hp with their supercharger kit AND ECU work versus just a supercharger.
The ECU ain't what's holding the car bar. The fact it's 12:1 (or 11.8:1) and already very well tuned and designed is why it's not being held back much, there's just not a ton more there with stock internals.
Its such a shame that our market is very small and not profitabe for tuners
But i thought that the Stock Ecm handles 6psi of boost. This is the same for the Is250/350 and F. The problem is that the 350 only makes 40whp on 5psi... Not that the motor can only handle 40whp.
After reading a few pages in this section, i personally think that the best setup for an is350 is going to look something like this:
Intake
Exhaust(including Headers)
N20
But i thought that the Stock Ecm handles 6psi of boost. This is the same for the Is250/350 and F. The problem is that the 350 only makes 40whp on 5psi... Not that the motor can only handle 40whp.
After reading a few pages in this section, i personally think that the best setup for an is350 is going to look something like this:
Intake
Exhaust(including Headers)
N20
A couple folks have run N2O with decent results as I think I've mentioned before... (50-65 shots on pump gas, and a whole like cheaper than any FI setup, though not always on of course)
There might be some whacky combination of modifications (intake, exhaust, headers, forced induction with additional alky/meth/water injections, then N2O on top of all that) that gets you maybe, almost, just a little bit short, of what a stock IS-F puts out.
Or for probably the same or less money you can just buy an IS-F instead of a 350 and have that power stock, reliably, and under warranty...with a vastly superior behavior transmission.
Now, trying to get back to the actual topic of the thread... if someone can manage to beat Mazzuris gains of -1 horsepower with IS350 headers, great... even better if they can do it with a set that's affordable and will actually pass a visual smog inspection outside of CA (ie it'll still appear to have cats on it).
Given the numbers of folks who spend $1200+ on exhausts that add 7 hp (some of the pricier axle-backs) I'm sure there'd be folks lining up around the block to buy headers that did any better.
But you're dreaming if you ever expect to get huge numbers out of mods for this car for any reasonable cost... N2O is as close as you're going to get, and you best know what you're doing if you plan to go that route... and "unlocking the ECU" isn't going to change that because it's not the ECU that's holding much back now... it's the fact it's a high-compression NA engine that's already fairly well designed from the factory. This isn't an old chevy V8 where they grabbed random unmatched bits from the parts bin and decent aftermarket parts can add hp for pennies.
you suggested the car might already be at the limits of ECU learning with just intake and exhaust (about 15 hp).
I explained you were wrong by pointing out it handles 40 hp with the LMS kit.
No, my point is that adding headers and freeing up the exhaust stream may not be within the margin of compensation of ECU - A supercharger and headers may both add horsepower, but they do it in different ways. (forgive me for being pedantic) supercharger adds air into the motor - causing the car to run "leaner" which results in more horsepower, the ECU then has a margin in which it may add fuel to the counter the added air, more fuel + more air = more power, generally speaking. Headers free up the exhaust flow, allowing exhaust gases to more efficiently leave the combustion chamber, some even use another cylinder's pulses to 'pull' outgoing air from another cylinder.
My point was that a free flowing exhaust (without headers) may already be flowing enough more than stock to be beyond the ECU's comprehension, there may be some mechanical gains, but perhaps and that was my point, perhaps, there is more to be gained from tayloring the tuning of the car to the specific vehicle and its modifications.
you then suggested that clearly 40 hp might instead be the limit since that's when LMS stopped and huge gains might be had past that.
I explained that was wrong too, since TOMs in Japan -does- have access to the ECU and they make their own supercharger kit, and they still barely made any more power than LMS did.
I agree with you in that the stock internals with high compression are a limiting factor in the ability to add airflow to the stock motor - the problem isn't the ECU it's premature combustion, or knock. The added heat and pressure of boost (or more airflow) is the problem, and yes intercooling, whether physical by means of a heat exchanger (air-air or air-water intercooler) or chemical (meth/alky/water injection) can help in this respect. You can also mitigate this by adding higher octane, which better resists combustion (again, sorry for stating the obvious) and therefore results in a more powerful mixture.
There's simply very, very, very little to be gained by playing around with the ECU. A few folks have used piggybacks to trim the fuel and seen gains in thr 5-7 hp range (the ECU tunes this back out after a while if it's not a feedback piggyback, but even editing the ECU wouldn't gain you more here than they get temporarily.
I'm not talking about a piggyback - all they do is 'trick' the stock programming into believing something else - and I doubt (I may be wrong on this) that a single piggyback can control everything that full access to the ECU would provide.
TOMs only gets 10 extra hp with their supercharger kit AND ECU work versus just a supercharger.
1) I'm not certain they actually have 'full' access to the ECU (don't get hung up on this, it's only a minor point)
2)The 10hp is only gained because (possibly, and this goes back to 1) they compensated for the additional octane and were able to add slightly more air to the mixture without detonation.
The ECU ain't what's holding the car bar. The fact it's 12:1 (or 11.8:1) and already very well tuned and designed is why it's not being held back much, there's just not a ton more there with stock internals.
And I also agree that that the car is obviously well designed from the factory, it has a good specific output and quality parts. HOWEVER, aren't the engineers at Infiniti/Nissan, Subaru, Mazda, Mitsubishi, Honda, BMW, M-B, etc. all at least similarly competent? The facts are in evidence that ECU modifications on these cars provide ample gains - at least as much as a '1200 dollar exhaust' for significantly less - yes I agree that this isn't an old chevy that can be quickly improved on the cheap, but is Lexus really that much better at making cars than any other manufacturer? Did they make the car with an innate ability to perfectly suit itself to something that gets bolted onto it?
My point is that there is still *some* potential left in the car that isn't being utilized by just bolting on a new part. No one makes a product for these cars because they don't see a market interest in it - they're not going to make a product without a consumer base. We're on the same side here, we want more improvement for less money - it's about hp/dollar, and ECU modifications have proven in other similar cars to be a good value.
Again, sorry to the OP for derailing the thread, I'm also eagerly awaiting and hopefully expectant of good results.
But that's probably not worth a company risking a DMCA lawsuit from Toyota by offering a commercial product that cracks their encryption.
From what Lobuxracer has posted nobody has still even cracked it on a supra, a car for which I hear there's a bit of an aftermarket. Thanks to being a much less complex system though there's some aftermarket engine management options there for the modders at least, less so here (and much less reason for them too with no FI options).
As you note there's other cars where it's easier and the gains are bigger, so better to focus ones business there.


