Pcv valve molded foam cover
#1
Lexus Champion
Thread Starter
Pcv valve molded foam cover
PCV valves generate noise and so to dampen and block noise Toyota employed a molded foam-like cover.
The original cover was degraded by heat over time and so was a very loose fit and no longer doing its job.
After installing the new part, less noisy PCV valve.
Inexpensive part
....as an aside, our PCV valves are 90 degree tube, so air whooshing through the right angle is noisier than straight tube.
Old vs new
Original part hard and brittle...
Inexpensive part...check condition of other ventilation parts.
The original cover was degraded by heat over time and so was a very loose fit and no longer doing its job.
After installing the new part, less noisy PCV valve.
Inexpensive part
....as an aside, our PCV valves are 90 degree tube, so air whooshing through the right angle is noisier than straight tube.
Old vs new
Original part hard and brittle...
Inexpensive part...check condition of other ventilation parts.
#2
Lexus Champion
Thread Starter
Noise reduction right valve cover ventilation tube
PCV valves generate noise and so to dampen and block noise Toyota employed a molded foam-like cover.
The original cover was degraded by heat over time and so was a very loose fit and no longer doing its job.
After installing the new part, less noisy PCV valve.
Inexpensive part
....as an aside, our PCV valves are 90 degree tube, so air whooshing through the right angle is noisier than straight tube.
Old vs new
Original part hard and brittle...
Inexpensive part...check condition of other ventilation parts.
The original cover was degraded by heat over time and so was a very loose fit and no longer doing its job.
After installing the new part, less noisy PCV valve.
Inexpensive part
....as an aside, our PCV valves are 90 degree tube, so air whooshing through the right angle is noisier than straight tube.
Old vs new
Original part hard and brittle...
Inexpensive part...check condition of other ventilation parts.
The tube extends from the valve cover and then abrubtly angles parallel to cover.
Thi transition is not radiused but formed at a sharp 90 angle..as if two pieces of 45 degree tubing were welded together.
But what's the point to this descriptive diatribe?
The volume of airflow through this sharp transition makes noise.
So, because Toyota reasoned the PCV valve would quiet with a foam cover, I repurposed the old foam cover over the right bank valve cover tube.
Image depicting the hard angle of right bank ventilation tube
Repurposed PCV valve foam cover installed on right bank. The cover base was trimmed to fit.
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Giorgio13 (04-27-19)
#3
Lexus Champion
Thread Starter
The right valve cover incorporates a counterpart vent tube that is part of the PCV system.
The tube extends from the valve cover and then abrubtly angles parallel to cover.
Thi transition is not radiused but formed at a sharp 90 angle..as if two pieces of 45 degree tubing were welded together.
But what's the point to this descriptive diatribe?
The volume of airflow through this sharp transition makes noise.
So, because Toyota reasoned the PCV valve would quiet with a foam cover, I repurposed the old foam cover over the right bank valve cover tube.
Image depicting the hard angle of right bank ventilation tube
Repurposed PCV valve foam cover installed on right bank. The cover base was trimmed to fit.
The tube extends from the valve cover and then abrubtly angles parallel to cover.
Thi transition is not radiused but formed at a sharp 90 angle..as if two pieces of 45 degree tubing were welded together.
But what's the point to this descriptive diatribe?
The volume of airflow through this sharp transition makes noise.
So, because Toyota reasoned the PCV valve would quiet with a foam cover, I repurposed the old foam cover over the right bank valve cover tube.
Image depicting the hard angle of right bank ventilation tube
Repurposed PCV valve foam cover installed on right bank. The cover base was trimmed to fit.
New "Ventilation Cap" # 12235-50020 from Lexus.
New Cap installed on right bank valve cover.
Fits like a glove. Sound reduction up close is noticeable, but stand alone, negligible.
However, covering 20 areas requiring treatment makes a discernible difference.
Last edited by YODAONE; 04-26-19 at 04:36 PM.
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Giorgio13 (04-27-19)
#4
Love it. Gonna order one for my 430
#5
Just checked out the pcv on my 05 and there is already a foam cover over it. Who knew. Ended up replacing the Pcv while I was there anyway
#6
Lexus Champion
Thread Starter
The right bank valve cover fitting does not have a foam cover from the factory, but located a foam cover that works.
So there are two foam covers discussed here.
The factory cover for the PCV valve is left bank
....and the right bank cover, not originally installed by Lexus, but used on another Lexus model that I purchased and installed on LS400.
#7
Lexus Champion
Thread Starter
Pcv system hose fitting noise
1998 - 2000 LS400 PCV system use sharp 90 degree (mitered).fittings on right valve cover and atop intake manifold that generate noise with airflow.
Toyota covered the PCV valve with a foam barrier/damping cover.
Another Lexus model employs a cover on the fitting on intake fitting....so I purchased two of "Ventilation Cap" P.N. 12235-50020
One installed earlier in this post on the right bank valve cover ventilation fitting, and the second on the intake manifold right angle fitting.
No modification to the cover installed on valve cover fitting, but due to tight quarters, trimming required for intake manifold fitting.
Trimmed foam ventilation cover
Foam ventilation cover installed
The standard cover is formed with a 45 degree side, so no trimming required to.clear adjacent vacuum hose. Appears stock.
Toyota covered the PCV valve with a foam barrier/damping cover.
Another Lexus model employs a cover on the fitting on intake fitting....so I purchased two of "Ventilation Cap" P.N. 12235-50020
One installed earlier in this post on the right bank valve cover ventilation fitting, and the second on the intake manifold right angle fitting.
No modification to the cover installed on valve cover fitting, but due to tight quarters, trimming required for intake manifold fitting.
Trimmed foam ventilation cover
Foam ventilation cover installed
The standard cover is formed with a 45 degree side, so no trimming required to.clear adjacent vacuum hose. Appears stock.
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#8
Moderator
I must inform you guys that those molded foam-like covers are used to avoid icing problems. Toyota have had many complains in colder places that those breath lines were blocked by the ice. Believe it or not, minor icing problems even happen in Tokyo in cold winter days. Those foam-like covers are used as a heat insulator. Toyota would use different material if the sound damping were needed seriously. The hose 12262 does not make any special noise but has a cover because these lines are very critical on icing.
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bradland (05-24-19)
#9
Lexus Champion
Thread Starter
I must inform you guys that those molded foam-like covers are used to avoid icing problems. Toyota have had many complains in colder places that those breath lines were blocked by the ice. Believe it or not, minor icing problems even happen in Tokyo in cold winter days. Those foam-like covers are used as a heat insulator. Toyota would use different material if the sound damping were needed seriously. The hose 12262 does not make any special noise but has a cover because these lines are very critical on icing.
But airflow through a sharp.transition is audible....however not discernible standing next to your LS400, but if you attenuate noise at 10 or 20 locations it is discernable.
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