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Mid-range Speaker Repair DIY (thanks Zgone)

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Old Mar 5, 2011 | 09:32 AM
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Default Mid-range Speaker Repair DIY (thanks Zgone)

With ZGone's speaker repair post in the audio section and darnott10's coaching (thanks for the supplies, really appreciate it), I finally repaired my busted mid-range speaker # 2. Am surprised that the door speaker # 3 was not in a bad shape as most of you have complained about. The speaker was intact, no tear. Speaker # 1, Tweeter was ok, too.

Yes I broke the 2 clips. But had 2 replacement clips ready. Other than the broken clips, it was a 2.5 (1 easy...3 medium...5 hard).

One very important step is to be able to remove the switch panel without breaking the end. As long as you push on the clip and do it slow, you're good.

DIY pics to follow.

Last edited by mandyfig; Mar 5, 2011 at 11:38 AM.
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Old Mar 5, 2011 | 10:20 AM
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Good stuff! Congrats on taking on the task! Wish i was more careful putting the switch panel back on. I was rushing.
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Old Mar 5, 2011 | 10:49 AM
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Let's begin. Tools needed. Set up a movers pad underneath the door and get all your stuff lined up. Print the instructions.
Attached Thumbnails Mid-range Speaker Repair DIY (thanks Zgone)-tools.jpg  
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Old Mar 5, 2011 | 10:51 AM
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Panel ready. There are screws and clips to remove. 2 clips which you will probably break, get replacements ahead of time. There are 3 clips which you have to un-snap.
Attached Thumbnails Mid-range Speaker Repair DIY (thanks Zgone)-ready.jpg  
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Old Mar 5, 2011 | 10:57 AM
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Screws, screws and more screws...
Attached Thumbnails Mid-range Speaker Repair DIY (thanks Zgone)-screws.jpg   Mid-range Speaker Repair DIY (thanks Zgone)-screws-2.jpg   Mid-range Speaker Repair DIY (thanks Zgone)-screws-3.jpg  
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Old Mar 5, 2011 | 11:00 AM
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Once the broken (bet you they will break) clips are removed, remove bezel on door handle, remove screws, take on the door switch panel. Insert a small screw driver (covered with masking tape, be liberal on it), push on the clip and lift slowly. Disconnect the 2 connectors.
Attached Thumbnails Mid-range Speaker Repair DIY (thanks Zgone)-panel-out.jpg  
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Old Mar 5, 2011 | 11:02 AM
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Remove the Tweeter cover.
Attached Thumbnails Mid-range Speaker Repair DIY (thanks Zgone)-tweet-tab.jpg  
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Old Mar 5, 2011 | 11:03 AM
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Clips broken and replacements.
Attached Thumbnails Mid-range Speaker Repair DIY (thanks Zgone)-clips-replace.jpg  
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Old Mar 5, 2011 | 11:06 AM
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Now you are ready to remove the panel. Lift up and slide out. I used a bungee and a support to hold on to the panel while I do the repair on the speaker. Otherwise there are a lot of connections and the door locks have to be removed.
Attached Thumbnails Mid-range Speaker Repair DIY (thanks Zgone)-hang.jpg  
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Old Mar 5, 2011 | 11:09 AM
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Inspect your speakers, 1, 2 and 3. Speaker # 2 is always the culprit. And some of you have complained about # 3. I knew # 2 was busted. Remove # 2.
Attached Thumbnails Mid-range Speaker Repair DIY (thanks Zgone)-skr-2.jpg  
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Old Mar 5, 2011 | 11:14 AM
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Here's the speaker and this is where it needs repair.
Attached Thumbnails Mid-range Speaker Repair DIY (thanks Zgone)-area-to-seal.jpg  
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Old Mar 5, 2011 | 11:21 AM
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This is the speaker after my sealing...looks crappy. But I think should work. My friend darnott10 recommended the RTV sealant, he has used it successfully.
Attached Thumbnails Mid-range Speaker Repair DIY (thanks Zgone)-sealed.jpg  
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Old Mar 5, 2011 | 11:25 AM
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Time to assemble it back. Speaker, panel, screws, clips and finally the tweeter cover and the switch cover, do not forget to re-connect the connectors. Slide in the panel and slowly tap it in place.

And finally install new clips.
Attached Thumbnails Mid-range Speaker Repair DIY (thanks Zgone)-new-clips.jpg  
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Old Mar 5, 2011 | 11:29 AM
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Do not use the radio, let the sealant dry for 24 hours.

Done!

Thanks again to ZGone (the pics on his posts are missing, hence I did this DIY) and darnott10.
Attached Thumbnails Mid-range Speaker Repair DIY (thanks Zgone)-done.jpg  

Last edited by mandyfig; Mar 5, 2011 at 11:39 AM.
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Old Mar 5, 2011 | 01:07 PM
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Nicely done Mandyfig. Thanks!
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