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It's 100% an exhaust leak and they just didn't want to take it apart. Only way you can have a failed sensor is if they weren't careful during install and really twisted the wires to the point one broke. The only reason you would need the L-shaped extension is if you have headers installed.
I went thru this when the guy who installed my headers stuck the smaller 2.75" gasket on the front and triggered leaks immediately. I think I ended up getting another smaller thin round gasket and stacked the 3" one on top with the use of copper RTV.
The problem is that the OEM manifold (as well as PPE headers) have a recess for the stock round gasket. The 3" flange on the Invidia exhaust doesn't always exactly seal with the stock gasket, mainly because the outer diameter of that gasket is only a hair over 3". If you (or the shop) used the 2.75" gasket at the front, it deforms causing a leak also. The 3" gasket will sit with the Invidia flange pretty well, but care MUST be taken to keep the gasket centered as the exhaust bolts are tightened up. There's too much slop in that style gasket to just slap in on, tighten bolts up, and expect a good seal. I made a quick video on the Facebook group page showing the gasket issues, might find it and stick it on YouTube for everyone else.
I’d love to see that video. I’ll be installing mine myself in a few weeks.
So I know there's a lot out there about this, but a lot of it is older so I thought I'd post just to see. Put a Invidia exhaust on the car....immediately kept getting CEL for O2 sensor. Figured probably an exhaust leak or improper installation after reading everything on here so I had the exhaust guy install Grimmspeed extra thick gaskets after reading someone's post about this. The CEL went away for about a week and now is back on. I assumed it had to be something under warranty so I took it to the dealership....they're saying it's bank 1 sensor 2 that's damaged & needs replacement. I have the feeling this isn't going to fix the CEL so I was wondering if anyone had part numbers/possible link to purchase 1 or 2 O2 sensor fouler spacers...? And does anyone have any experience using these? Did it fix the problem or ? Thanks so much in advance...really appreciate it!
Depends on the specific code. It's certainly possible (and fairly easy) the O2 sensor wires got damaged when reinstalling back into the exhaust. A sloppy installer would fail to spin the wires backward before installing, causing tightly wound wires. If the O2 sensor wires look tightly twisted, then it might actually be damaged. If they look fine, then might just need to revisit my gasket thread and add some copper sealant.
Appreciate the responses from my post. Anyone know where to get O2 sensor fouler spacers for the 2020 RCF? Part number, website, anything. TIA!
I could never get the O2 extender/defoulers to work for any extended period of time and I tried many different types. You might be better off having an exhaust shop replace the flanges on the Invidia to better match the flanges on the headers.
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