No start after changing the starter
We got it changed okay, reassembled everything, and... now the starter fires but the car won't turn over.

Just wanted to ask if anyone had been in a similar situation and could recommend anything to look at-- I am going to pull the fuse box this afternoon, but have heard about checking out the ignition switch?
Any help / ideas are greatly appreciated.
Thanks,
f_p
Last edited by fisher_price; Feb 24, 2004 at 12:15 PM.
I am a bit lost here. Something got lost in the translation. When you say that the starter "turns over", to me that means that the engine is cranking over normally. . If it doesn't start up and run, that is another story. If the starter engages from the key when you turn to start, that also eliminates the ignition switch in my book.
If it does not crank over, than something else is wrong. I am assuming that the starter is spinnin, and the engine is turning over, but it will not FIRE. If that is the case, check your ECU fuses, and your starter fuse, which may have been burned out when the other starter was being checked at the dealer.Please keep us informed.
GSEREP1
I guess my non-mechanic side is showing: I should have said that the starter is spinning but the engine is not turning over-- as long as the key is turned, the starter 'whirs', but the engine won't crank.
Thanks for the info about the ignition switch... my friend was concerned about that. Do you have any other suggestions?
...and if anyone needs a gallbladder out, I can give advice. Heh.
f_p
Are there any other connections I should check?
Thanks for the reply--
f_p
Lets back up here. Tell me some more about the intermittant starting problem? What were those symptoms?
What did the dealer say he was going to do for the princely some of $1200. I'd guess a normal starter replacement to be parts plus a couple of labor. What else was on the estimate?
George
Last edited by Carpe Diem; Feb 26, 2004 at 01:24 PM.
Thanks again for the [quick] reply.
My intermittent start problem worsened over the course of a couple of weeks. When cold, the car occasionally wouldn't start: I'd turn the key and nothing would happen-- no starter crank, no engine turn. The interior lights would dim (appropriately) and there would be a quiet hum. It would eventually start if I tried long enough or ignored it for a day.
The first thought was battery: I changed that and things didn't really change. I towed it to the dealer (who'd been good to me in the past): they initially had trouble duplicating the problem, then saw what I was talking about. Then, under the guise of "testing," the guy tells me he started and turned off the car "about seven or eight times real fast." On the last try, the starter wouldn't disengage-- it kept going, even with the key out.
He disconnected the battery terminal and over the phone quoted me a price of ~$1150-- parts + 7 hours' labor at $115 per to change the starter.
A mechanic friend and I got all the gaskets and a new OEM starter and swapped it out over two Sundays, and now the starter sounds like it works but the engine won't turn over.
Thanks for any thoughts--
f_p
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There is one other possibility I can think of. Were there any shims used in the original starter installation that you could have forgotten to put back or put back in the wrong place? Missing those could cause there not to be enough clearance for the starter gear teeth to slide by the flywheel teeth. I think that if this was the case you'd get kind of a metalic clunk when you engaged the starter but no whirling noise since the starter drive wouldn't advance far enough to bridge the contacts.
You can check out the flywheel teeth one of two ways. If there's a little pan under the flywheel then you can take that off and see the whole botom half. The only way to "see" the flywheel at the place where the starter is trying to engage it is by taking the starter off again and "looking" in through the hole. The quotes mean that you probably will have to use lights and mirrors or let your fingers do the walking.
What you're looking for is missing teeth (pretty obvious) or teeth that are flattened on the front face such that the starter drive gear can't engage.
If the flywheel teeth are ok then you should check over the starter drive teeth and bench test the starter's operation before reinstalling it.
Hey others monitoring this thread, what about 7 hours to replace a starter???
George
Last edited by Carpe Diem; Feb 26, 2004 at 03:44 PM.
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My source is the repair manual for my 96 SC400. It appears there is a lower flywheel cover that will allow you to get to see the bottom of the flywheel. Once you get in there the answer may be obvious (like flywheel teeth loose in the bottom of the bell housing). If not it may be easier to pull the plugs so you can turn it by hand to check the rest of the flywheel rather than to pull the starter.
George
JPI
It sounds like your problem though sounds substantially more complicated. Let us know how it turns out!!
Good Luck!!
JPI
Any thoughts are appreciated.
Thanks,
f_p
So we pulled the starter again and it bench-tested exactly like the old one. Some research then revealed the location of the starter relay. Changing that fixed the problem and the car now starts like a charm.
Lesson learned? Don't trust everyone at the dealer implicitly. The guy I dropped my car off with this time wasn't the one who'd helped me out over the past couple of years, and his "testing" fried a starter that probably wasn't the source of the problem.
Money saved? Roughly $1,000 in dealership labor costs. On the other hand, my car was out of commission for about five weeks.
Hope this helps someone in the future.
f_p
Its 5am Monday morning. My back been killing me. I cant sleep, I spent 3 freakin day, removing and replacing the starter on my SC4.
I think my mistake starts here, I replaced it with an O reilly starter, cost 120 bucks. I also had it bench tested. After I finished up, The car started, but it didnt sound smooth like the OEM starter did.
After a few shutting down and starting back up again. Now I am having the same problem like FisherPrice.
The starter makes that whirling noise when tryin to start.
I hate to take this starter out and replace it with a different one. But I have a feeling I will have to. I will probably go for the OEM Starter.
MY QUESTION: I like to know where this Starter Relay is.
First time doing this starter it takes me a total of 20 hours of labor overr 3 days. It is challenging, but 5- 7 hours for a lexus mechanic sounds about right.
I have all the necessary tools and know how now, I can do this in about 5 hours.
One last word, I like to slap the hell out of the engineer who put this starter in the middle of this freakin motor.
Chris




