Front Door Speaker Re-foam - (quite an ordeal!)
Here is an overview for my refoaming the blown out speakers.
Door panel:
Refoaming:
Will follow up after its been a couple weeks - fingers crossed!
Door panel:
- Remove bottom screws under rubber strip
- Remove cover and screw under door handle
- Remove screw under door controls
- Remove screw under the armrest
Refoaming:
- Lift off the tall foam ring around the speaker itself
- Flip over the tall ring and scrape then sand till the whole underside is grey and no glue left
- Use a NEW razor in a utility knife and trim off the outer speaker be careful not to cut the cone- go slow
- Clean the ring where the new foam will sit - this is super critical or the glue will lift off later
- Get GOOF OFF/ toothbrush / stubby flat screwdriver/rag/metal dish/cut of a can for Goof Off
- Brush the goof off on the glue and spin the speaker- then repeat the other way
- Tip up the speaker a bit and run the stubby screwdriver along the ring working off the glue
- Then scrape the glue in the other direction
- Wipe clean
- Repeat! brush glue in both directions / scrape in both directions / wipe clean-I think it was 5 times I repeated
- Once you are just scraping up the black plastic - it should be clean
- I used Rubbing alcohol for a final wipe down
- **I guess we cant do 'shimming' or that sort of thing for re-centering these speakers
- I evenly painted the glue on the foam's inner ring and layed it on the speaker very gently
- The magnetic round trays from harbor freight fit perfectly to keep light pressure while it dries!
- Later I pushed the cone a couple times to flex the cone then painted the outer part of the foam ring
- Lastly I re-glued the big outer gasket ring
Will follow up after its been a couple weeks - fingers crossed!
Nice work OP - I also am planning to do my front speaker surrounds in the near future.
I had tackled the subwoofer - not cutting the deck - and for alignment you have good advice to glue to the cone first.
For my woofer, I played some sine waves / music at various volume to ensure the cone was centered. This worked well and resulted in no weird noises in the speaker.
I think it makes sense to repair the speakers vs replacement - just given the sensitivity of the stock speakers appears to be pretty good, and aftermarket may yield lesser output compared to the stock ones. Just food for thought, there are a lot of aftermarket options but they are usually tailored for higher wattages, making for less sensitivity compared to stock ones designed with lower RMS wattage in mind.
Kudos
I had tackled the subwoofer - not cutting the deck - and for alignment you have good advice to glue to the cone first.
For my woofer, I played some sine waves / music at various volume to ensure the cone was centered. This worked well and resulted in no weird noises in the speaker.
I think it makes sense to repair the speakers vs replacement - just given the sensitivity of the stock speakers appears to be pretty good, and aftermarket may yield lesser output compared to the stock ones. Just food for thought, there are a lot of aftermarket options but they are usually tailored for higher wattages, making for less sensitivity compared to stock ones designed with lower RMS wattage in mind.
Kudos
Yes I do agree if you can keep things OEM, its not a bad idea. ( I just did struts) And for $14 both front speakers are done. I am redoing my sub too- just due to age. I think if you can find a bowl to rest on that inner lip. You can add a crescent wrench or something, just to let it flex down a bit while drying. I would guess that it allows the foam to have good travel when it flexes, if it dries/sets up pre-loaded.
But really I have no clue :-)
But really I have no clue :-)
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