Notes on Timing Belt change -- '95-96
I bought a '96 with 86k miles last year and I've been reading all I can about the timing belt service so that I could do it myself. In doing so, there are a couple things I found that I couldn't find _for sure_ in my digging.
1) The '95 and '96 engines ARE INTERFERENCE ENGINES. This has been discussed before, and there are a few posts from people that have lost motors due to timing belt breaks, but for those searching, here's a definitive answer.
Unfortunately, I know this because as I was installing the new belt, I turned the engine without the tensioner pin pulled and cam teeth jumped. This cause me to (panic a bit, then) pay super-close attention to the crank/cam gears as I rotated the assembly back to its proper orientation. As I was doing that, there was a point where I heard/felt the unmistakable sound of valve/piston contact. Thankfully I was turning the engine by hand and was being super careful, so no damage was done, but again, these are, without doubt, interference engines.
2) The timing belt guide posted on lexls for the first gen cars is NOT fully correct for the '95-06 cars. Once you get the crankshaft and cam gears lined up, you MUST rotate the crankshaft 50* so that the timing mark on the crankshaft pulley is in line with the bolt in the left side idler pulley. If you don't do this, the marks on your new timing belt will not line up properly, and you risk internal engine damage.
Hope this helps someone looking to do this themselves. I took my time and it was probably a 12 hour job for me. Without the tooth-jumping screw up it probably would have been about 9 hours. If I had to do it again, I could easily do it in 6 hours.
Did you replace anything else at the same time?
Did you get the belt from the dealership or elsewhere?
Thanks
Here's a picture of how the cam gears align with the crank rotated 50* and the crank timing mark pointing to the nut of the left idler (but the crank pulley has been removed by this point). Note that the timing alignment mark is on the INSIDE of the left cam gear, it took me a while to find it (it's the "center ridge" of the "three ridge" section inside the cam gear).
It would be just stonking if you could add a few labels and arrows, and then perhaps people could make this into the thread of reference for doing this job. It is badly needed.
Cheers,
Dean
It would be just stonking if you could add a few labels and arrows, and then perhaps people could make this into the thread of reference for doing this job. It is badly needed.
Cheers,
Dean
Regarding the thread, I dunno... I've done a '95 AND a '96 timing belt, and.. well, I just lined up the timing marks. It took a while for me to do it with the cheap AutoZone belts because neither L-CAM, R-CAM nor the crank markings were there. Took a bit of trial and error but definitely no collision of piston and valve!
2) Yes, the thermostat is behind the black plastic (ugh) coolant elbow.
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I figured that I'd push the water pump and idler rollers another 30-40,000 miles, and see if I could get away with not changing them. It only takes an afternoon to tear it all down anyhow.
But in your case, with an original water pump, I think you really ought to change it when you do your timing belt. It's done more than it's fair share for the car by now.
Here's a picture of how the cam gears align with the crank rotated 50* and the crank timing mark pointing to the nut of the left idler (but the crank pulley has been removed by this point). Note that the timing alignment mark is on the INSIDE of the left cam gear, it took me a while to find it (it's the "center ridge" of the "three ridge" section inside the cam gear).

An arrow will make my day
Thanks.
An arrow will make my day
Thanks.
Sooooooo I have it lined up correct after all. So now I'm at a loss. Everything is lined up correct. It's been checked 4 times. But I still have a very rough running engine.
I'm this close (holding fingers 1 mm apart) to giving up and towing it in. Putting this timing belt on has been the most frustrating thing I think I've ever done on a car......(No I take that back--- it was getting a rear brake drum off of a 1955 Desoto--that was a PAIN!
).....but this is close.I just have no more ideas.
Hey, BMoore, one more question. One other thing I noticed is that my crankcase gear does not have a 'dot' to line up the timing belt line like I see in all the tutorials. Mine simple has a very distinct notch line but no dot. Does this sound right?
Thanks for your help.
Last edited by tomeyeman; Apr 29, 2010 at 06:57 PM.
These two slashes ended up going on either side of the "dot" that you're talking about. As far as I know, that dot SHOULD be there. Also, keep in mind that you can have everything lined up perfectly, but if you've been rotating things, the crankshaft can be 180* out of sync.
When I did mine, I made a mistake and turned the engine (by hand) without the tensioner pulled. This caused the cam gears to jump a ton and I panicked. However, I paid attention to the number of revolutions I made with the crank, got the crank back to where it should be and then got the cam gears in place and it worked, but I agree -- it can be a stressful and pain in the *** operation.
One other thing -- did you / are you doing this with the crank rotated 50* past the timing marks? This is required on the '95-97 cars (probably more, but I know these cars for sure).
my parts came from:
http://www.store.partsdinosaur.com/page247.html
everything fit perfect, and the car runs fantastic.
cost about 170. for everything. we lined it all up and marked the gears before removing the belt and we just R&R'ed the belt, didnt move the crank... no problem.

These two slashes ended up going on either side of the "dot" that you're talking about. As far as I know, that dot SHOULD be there. Also, keep in mind that you can have everything lined up perfectly, but if you've been rotating things, the crankshaft can be 180* out of sync.
When I did mine, I made a mistake and turned the engine (by hand) without the tensioner pulled. This caused the cam gears to jump a ton and I panicked. However, I paid attention to the number of revolutions I made with the crank, got the crank back to where it should be and then got the cam gears in place and it worked, but I agree -- it can be a stressful and pain in the *** operation.
One other thing -- did you / are you doing this with the crank rotated 50* past the timing marks? This is required on the '95-97 cars (probably more, but I know these cars for sure).
I DO have an aftermarket belt with just 3 marks. Maybe THAT is my problem. I've got an official one one order. I might give it one more try with a good belt. Then the "dot" on the crank has me worried. I sure didn't see one. Just a nice pretty dash indentation. So maybe THAT is my problem. Maybe there is a dot hiding somewhere.
So I'll try a good belt and quadruptle check my crank mark. Hey, what else do I have to do in my free time?
Seriously I work with the public all day. It's nice and relaxing to have my head in an engine......even when I have no idea what I'm doing 

Thanks again. I'll let you know (along with the other lurkers reading) how it goes
Last edited by tomeyeman; Apr 30, 2010 at 07:09 AM.






