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Timing Chain DIY with Videos

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Old Apr 9, 2020 | 10:22 PM
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Default Timing Chain DIY with Videos

Just completed a timing chain project on my car. The driver side chain tensioner is "faulty" from the factory and can contribute to intermittent clicking noises. This is covered in other threads and isn't the primary focus of these videos.

My car is a 2012 and had 126k on it. The chains were outside of TIS spec service limits. These items do wear over time!


Full parts list with QTYs:
11214-38040 VC gasket 1
11213-38060 VC gasket 1
11193-38030 spark plug tube seals 8
11229-38030 vc filter gasket 2
12196-38010 oil filler gasket 1
90210-08045 VC stud washers 6
15678-46020 VVTI oil filter 2
90301-92004 timing control motor oring 2
11159-31010 cylinder head corner gasket 2
11159-38010 oring lifter guide to VC 2

13521-38030 crank gear inner 1
13522-38030 crank gear outer 1
15193-38010 oil pump seal 1
90301-35006 timing cover gasket 1
96722-24030 oil filter housing oring 2
15193-38030 scavenger gasket 1
15786-38010 scav oil pipe oring 2
90301-11019 scav oil pipe oring 3
90110-12012 intake cam hex bolt 2
13540-38041 tensioner LH 1
13540-38020 tensioner RH 1
13552-38010 tensioner gasket 1
13506-38030 timing chain large 2
13507-31020 timing chain small 2
13550-38020 tensioner small chain 1
13560-38021 tensioner small chain 1
13561-38060 chain damper 1
13561-38070 chain damper 1
13559-38030 chain slipper RH 1
13559-38040 chain slipper LH 1
90311-42036 front crank seal 1
90301-09028 dipstick tube oring 1
95161-30516 woodruff keys 2 (should be able to reuse originals)

96761-35035 coolant pipe oring 2
16326-38010 coolant tstat gasket 1
16325-38020 water inlet gasket 1
16341-38030 coolant outlet gasket 2
16271-38010 water pump gasket 1

90301-A0029 fuel pump orings 4
23915-46011 fuel pump insulator 2
23224-38010 fuel pump gasket 2
23279-74010 fuel pump pulsation damper gasket 4

Last edited by LILEVO; Apr 10, 2020 at 11:06 AM.
Old Apr 10, 2020 | 09:03 AM
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Thanks for doing the videos and posting the parts list, I know this will be very useful for a lot of us!
-R
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Old Apr 10, 2020 | 09:55 AM
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Good documentation of this process!......Should be put in a sticky thread
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Old Apr 10, 2020 | 09:58 AM
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Congratulations..!! Motor saved

We really appreciate the videos and giving us all a peak of stuff we have never seen before in over 12 years of ownership..

I know we all have DIY skill limits.. Do you mind I ask what your mechanical background is ??


Joe Z
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Old Apr 10, 2020 | 10:13 AM
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Self taught Played with a lot of legos. I have that "engineer mindset". I started messing with cars when I was 16, I'm 38 now so you just kind of learn as you go.

I have a 2013 S/C Tundra and 1996 FZJ80 with a custom GT35R turbo setup on it

One of my other fun toys is a 1990 Mitsubishi Mirage that I made AWD, swapped a motor, built everything, big turbo, E85, and lots of boost. Most recently it made 940awhp or 1100 something at the crank in a little 2800lb car.

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Old Apr 10, 2020 | 11:02 AM
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^^ Similar story.. My first truck at 17 was an 87 Land Crusier that I put big tires on and dual exhaust..
Short time after that I jumped into the 88' Mustang LX 5.0, did a whole bunch to that.. Then moved into a new 2001 IS300, 2008 IS350 and eventually 2008 IS F.

Joe Z

Last edited by Joe Z; Apr 10, 2020 at 11:07 AM.
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Old Apr 10, 2020 | 11:17 AM
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Forum moderators is there a way to put together a posting with some useful posts? I'd say this one, plus the spark plug post would be immensely useful. Anyone else feel free to chime in on other useful frequently searched posts?
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Old Apr 11, 2020 | 05:21 AM
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I'm glad to see you posted these on the forums. Thank you!
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Old Sep 28, 2023 | 11:17 PM
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Originally Posted by MileHIFcar
Good documentation of this process!......Should be put in a sticky thread

Bringing this thread back from a few years ago and hoping the moderators can be put this up as a sticky since some of us are having this issue and LILEVO documented this perfectly!

Thx
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Old Sep 29, 2023 | 05:23 AM
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Originally Posted by MileHIFcar
Bringing this thread back from a few years ago and hoping the moderators can be put this up as a sticky since some of us are having this issue and LILEVO documented this perfectly!

Thx
Done. Not sure if I have to discuss with other MODS before "sticky'ing" a thread. Should I have?
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Old Oct 1, 2023 | 05:40 PM
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Awesome! Thanks for doing that....should help anyone with issues or questions about this particular issue and the fix
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Old Oct 6, 2023 | 05:33 PM
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I just finished this job on my car with 213k miles on it. The cam chains were still well within spec (all four). I could have just replaced the bad tensioner and been good to go, but with the level of effort that goes into this job, I replaced everything except the sprockets. They also measured out just fine according to the FSM. It's really nice to start the engine and not hear the random ticking sound on the first start of the day now.

I did a whole lot more than this, but that's a separate post.
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Old Oct 6, 2023 | 05:58 PM
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Originally Posted by lobuxracer
I just finished this job on my car with 213k miles on it. The cam chains were still well within spec (all four). I could have just replaced the bad tensioner and been good to go, but with the level of effort that goes into this job, I replaced everything except the sprockets. They also measured out just fine according to the FSM. It's really nice to start the engine and not hear the random ticking sound on the first start of the day now.

I did a whole lot more than this, but that's a separate post.
Any chance you documented everything? I have a faulty tensioner as well. I really want to tackle this job myself but I’ve never done something like this. I never done a timing chain. I followed your advice with renewable lubricants oil but after 3k miles the noise comes back.
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Old Oct 6, 2023 | 11:53 PM
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I just switched over to RLI and unfortunately my ticking sound didn't go away 😑........Looks like I'll need to do this job at some point and replace the tensioner along with everything else.



Lance,

Have you had time to dissect the drivers side tensioner and see where it goes bad? Curious as to why these tensioners go bad and what they changed with the superseded part #?



I still don't understand why you hear the noise on a cold start but after the car is warmed up (oil pressure and temperature) it goes away? Why would that matter with the tensioner and it starts to work properly once everything is up to temp?

Would like to get to the bottom of this issue if possible
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Old Oct 7, 2023 | 12:48 AM
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There's no obvious difference with the new part. I put them side by side and couldn't see anything different. They're oil pressure powered, so if the oil is thick, it won't flow into the tensioner well and the short chain will make noise. RLI worked for a while, but eventually it came back for me.

This isn't a job to take lightly. There's a whole lot of stuff that comes apart to get to the tensioner and a lot to keep track of when you disassemble. I didn't take many pictures, and the video here is more comprehensive than what I could make since I was doing most of the work myself and didn't have a camera person to help with documentation. The parts list in the first post is really good if you're going to change out everything.

Here is the old unit next to the new one. The slipper on top broke when I released the tension on the main drive chain.







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