GS - 3rd Gen (2006-2011) Discussion about the 2006+ model GS300, GS350, GS430, GS450H and GS460

Replace valve cover gasket

Old 01-29-17, 04:24 PM
  #1  
goodbadboy
Driver School Candidate
Thread Starter
 
goodbadboy's Avatar
 
Join Date: Mar 2012
Location: nj
Posts: 47
Likes: 0
Received 2 Likes on 2 Posts
Default Replace valve cover gasket

Hi Folks,

Does anyone replaced valve cover gasket & How complicated is the project?

Does anyone have repair manual for replacing gasket.Thanks in advance
Old 01-30-17, 01:03 PM
  #2  
tcr101
Lead Lap
iTrader: (2)
 
tcr101's Avatar
 
Join Date: Aug 2006
Location: torrance/irvine
Posts: 730
Received 16 Likes on 15 Posts
Default

I've done it on a 3uz (gs430). Its not too hard just take your time removing the connectors or you will break tabs. From what I remember, you will have to remove the spark plug/tubes, move some evap system lines, disconnect the intake and a few other things for space to work with. For the rear bolts on the valve cover you will need a swivel head 14mm (Double check if this is the right size) and a few extensions.

Installing the valve cover with the gasket installed is a pain as the internals do get in the way and can rip the gasket. Don't force anything and you'll be fine. Depending on how many miles you have you might consider doing the spark plug gaskets at the same time. Make sure to not over torque the bolts.
Old 01-30-17, 08:04 PM
  #3  
Sodium
Lead Lap
 
Sodium's Avatar
 
Join Date: Apr 2016
Location: California
Posts: 476
Likes: 0
Received 65 Likes on 57 Posts
Default

You can get all the repair manual documents at techinfo.toyota.com. It's $15 for 2 day access but it's really worth it

Haven't don't valve cover gaskets on my GS, by I've done them on a couple Camrys (very easy) and a GS300 (2GS) (not especially hard, but a pain in the *** getting to them). As long as you have the patience to take off the intake manifold and disconnect about 27 million connectors, it won't be that bad!

How hard it is really depends on you. Have you ever done a valve cover gasket or anything similar?
Old 02-01-17, 01:41 PM
  #4  
goodbadboy
Driver School Candidate
Thread Starter
 
goodbadboy's Avatar
 
Join Date: Mar 2012
Location: nj
Posts: 47
Likes: 0
Received 2 Likes on 2 Posts
Default

This is my first time doing valve cover gasket.It might be good idea to get it done by professional.Do you know Torque setting that needs to be maintained when putting it back together?
Old 02-01-17, 08:07 PM
  #5  
Sodium
Lead Lap
 
Sodium's Avatar
 
Join Date: Apr 2016
Location: California
Posts: 476
Likes: 0
Received 65 Likes on 57 Posts
Default

If you've done a water pump or brake job before, valve cover gasket should be no problem. It'll definitely be no problem if you get the repair manual

The torque specs for the Camry and 2GS valve covers were around 80 inch/pounds, so it's probably not much more than that. Are you replacing gaskets on a GS350?
Old 02-02-17, 09:56 AM
  #6  
RayN
Driver
 
RayN's Avatar
 
Join Date: Nov 2002
Location: IL
Posts: 114
Likes: 0
Received 1 Like on 1 Post
Default

Follow the bolt removal sequence on removing and installing the valve cover. Make sure to clean the head and valve cover properly before putting the new gasket. I use a RTV to hold the gasket on the valve covers.
Old 02-03-17, 08:04 PM
  #7  
Sodium
Lead Lap
 
Sodium's Avatar
 
Join Date: Apr 2016
Location: California
Posts: 476
Likes: 0
Received 65 Likes on 57 Posts
Default

Okay here are a couple pictures from the repair manual showing the torque specs for the valve cover bolts, and where to put the sealant. You should probably also replace the intake manifold gasket rather than reusing it



These two tubes are probably going to be brittle and may crack when you disconnect them, so just replace those while you're at it too
The following users liked this post:
vmhds (04-26-20)
Old 02-10-17, 12:00 PM
  #8  
goodbadboy
Driver School Candidate
Thread Starter
 
goodbadboy's Avatar
 
Join Date: Mar 2012
Location: nj
Posts: 47
Likes: 0
Received 2 Likes on 2 Posts
Default

Thank you very much guys.
Old 10-31-17, 07:24 PM
  #9  
Tuptut
Driver School Candidate
 
Tuptut's Avatar
 
Join Date: Aug 2009
Location: NY
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
Default did you do it ?

Hi, last weekend i was changing noisy water pump and i noticed a lot of oil leaking especially from driver side VC area. As usual started searching the internet but don't see anyone showing DIY walk through for this. Did you complete yours ? Did you use TIS docs , and if so was it helpful ?
I've done VC and valve adjustment on wife's MDX recently so there is some confidence, still nice to have some background info.
Any other items to replace while i am on it ? (Planning on swapping the spark plugs too)
Many thanks Art.
Old 01-08-18, 09:28 PM
  #10  
nobelnabil
Rookie
 
nobelnabil's Avatar
 
Join Date: Sep 2014
Location: ON
Posts: 81
Received 12 Likes on 11 Posts
Default

If you are doing Valve gasket, dont forget to change spark plugs seals. they usually wear out at the same time
The following users liked this post:
User 122922 (08-22-21)
Old 01-09-18, 09:26 PM
  #11  
SILENTM
Pole Position
 
SILENTM's Avatar
 
Join Date: Apr 2014
Location: CA
Posts: 284
Likes: 0
Received 19 Likes on 18 Posts
Default

You will need to remove the high pressure fuel pump. Be careful with this job you will need to depressurize the system and disable the fuel pump and after the job is done you will need to prime the fuel lines or you will have a hard time starting (normal spray some brake clean/starter fluid in intake while someone cranks). Also in the valve covers are oil passages and oil jets that spray oil onto the cams, make sure you get those o-rings that go between the valve cover and cylinder head they are small.
The spark plug tube seals are tight, like rear main seals/ cam end seals and will need to be pried out carefully. The thin sheet metal splash guards and oil jets could be damaged. Make sure you note which way the seals came out and that they are pressed in all the way and none of them get nicked (do 1 at a time) otherwise they will leak into the spark plug tube and fill up with oil. You wont see it because the ignition coils will be covering it.
The following 2 users liked this post by SILENTM:
andy08isf (04-25-20), dmitryz (05-30-22)
Old 01-09-18, 10:05 PM
  #12  
nobelnabil
Rookie
 
nobelnabil's Avatar
 
Join Date: Sep 2014
Location: ON
Posts: 81
Received 12 Likes on 11 Posts
Default

if you want to know how to DIY then check out this guy, he explains it well and dont forget to replace the spark plugs seals while you are at it, they usually wear out at the same time:
The following users liked this post:
MX73 (01-10-18)
Old 01-10-18, 07:21 AM
  #13  
MX73
Racer
 
MX73's Avatar
 
Join Date: Mar 2015
Location: TX
Posts: 1,603
Received 288 Likes on 223 Posts
Default

The perfect time to walnut blast the valves on the GS300. Just saying since everything is off.
Old 04-29-18, 01:27 AM
  #14  
samsonn25
Intermediate
 
samsonn25's Avatar
 
Join Date: Mar 2013
Location: pa
Posts: 481
Received 47 Likes on 41 Posts
Default

6 hoiur job!

Dealer labor $110-140 per hour

Indy at 45-65 per hour
Old 04-25-20, 10:39 AM
  #15  
andy08isf
Driver School Candidate
 
andy08isf's Avatar
 
Join Date: Aug 2014
Location: Texas
Posts: 29
Received 1 Like on 1 Post
Default

Originally Posted by SILENTM
You will need to remove the high pressure fuel pump. Be careful with this job you will need to depressurize the system and disable the fuel pump and after the job is done you will need to prime the fuel lines or you will have a hard time starting (normal spray some brake clean/starter fluid in intake while someone cranks). Also in the valve covers are oil passages and oil jets that spray oil onto the cams, make sure you get those o-rings that go between the valve cover and cylinder head they are small.
The spark plug tube seals are tight, like rear main seals/ cam end seals and will need to be pried out carefully. The thin sheet metal splash guards and oil jets could be damaged. Make sure you note which way the seals came out and that they are pressed in all the way and none of them get nicked (do 1 at a time) otherwise they will leak into the spark plug tube and fill up with oil. You wont see it because the ignition coils will be covering it.
I'm replacing the gaskets on my 08 GS460 and I'm at the point now where I need to remove the fuel pump. Any tips on how to get these out safely? I definitely don't want to damage them while removing.


Thread Tools
Search this Thread
Quick Reply: Replace valve cover gasket



All times are GMT -7. The time now is 02:36 PM.