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Old Sep 7, 2020 | 07:59 PM
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Default electrical issue

I've got a 1996 ES300 and after I went through the car was it has been blowing the fuse for the guage cluster and climate control unit
I'm wondering if anyone has had this happen to them and what they traced it to
also is it possible/easy to put them on their own fuse so it's less of a load on one fuse to run both
thanks
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Old Sep 8, 2020 | 02:38 AM
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Hello,

Which fuse is in question? Here is a fuse diagram that will show you names and locations for all the fuses in the car.
What actions get the fuse to blow? Does it happen right after you turn the ignition on, maybe switch something else on (like A/C for example), or just at random?

The very first thing you can do is check for any loose or damaged connectors that may have gotten affected by water. If that won't help, here you can find a current flow chart, it will show you everything that is connected to a specific fuse, and it also has a wiring diagram that will help you locate all the components in the flow chart within the circuit. Disconnect or turn off everything that goes to the fuse and see if there will still be any connection to ground by using a test light in place of a fuse. If with everything disconnected you still have connection to ground, it will indicate that either something is still plugged in, or there is an issue with the wiring. If not, put the fuse back and start connecting everything until fuse would pop, that will indicate a faulty system. At least that is the way I see it, hopefully someone else can correct me if I am wrong.

Hope this helps and best of luck!
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Old Sep 8, 2020 | 02:41 AM
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Originally Posted by Arsenii
Hello,

Which fuse is in question? Here is a fuse diagram that will show you names and locations for all the fuses in the car.
What actions get the fuse to blow? Does it happen right after you turn the ignition on, maybe switch something else on (like A/C for example), or just at random?

The very first thing you can do is check for any loose or damaged connectors that may have gotten affected by water. If that won't help, here you can find a current flow chart, it will show you everything that is connected to a specific fuse, and it also has a wiring diagram that will help you locate all the components in the flow chart within the circuit. Disconnect or turn off everything that goes to the fuse and see if there will still be any connection to ground by using a test light in place of a fuse. If with everything disconnected you still have connection to ground, it will indicate that either something is still plugged in, or there is an issue with the wiring. If not, put the fuse back and start connecting everything until fuse would pop, that will indicate a faulty system. At least that is the way I see it, hopefully someone else can correct me if I am wrong.

Hope this helps and best of luck!
I can run the car ok but a moment or two after I try using the climate control it pops the fuse
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Old Sep 8, 2020 | 03:00 AM
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Originally Posted by jspang1990
I can run the car ok but a moment or two after I try using the climate control it pops the fuse
So which fuse is it that is getting popped?
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Old Sep 8, 2020 | 06:24 AM
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Check out the blower motor and it’s connector. Should be a price of cake to inspect
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Old Sep 9, 2020 | 05:04 AM
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Originally Posted by Arsenii
So which fuse is it that is getting popped?
its the 15a that controls the guage cluster and climate control
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Old Sep 9, 2020 | 07:55 PM
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Originally Posted by jspang1990
its the 15a that controls the guage cluster and climate control
Can you please tell the name of the fuse in question? Each fuse box has a diagram on the cover, which states the name and a rate of the fuse. If you don't have the cover, you can find names and locations for all fuses in the car by following the link below. It will be almost impossible to proceed without knowing which fuse is giving you troubles.

https://www.autogenius.info/lexus-es...e-box-diagram/

I would guess that the fuse you are talking about is ECU-B. If my theory is correct and the fuse pops only if you try using A/C Control Unit, I can't think of anything else but the Control Unit being the culprit, since that fuse supplies only back-up power and is not related to any other part of HVAC system. It may also be CIG/RADIO or GAUGE fuse, but I don't see how CIG/RADIO relates to the instrument cluster, and GAUGE fuse is only rated for 10A instead of 15A.

Hope this helps and best of luck!
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Old Sep 10, 2020 | 03:28 AM
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Originally Posted by Arsenii
Can you please tell the name of the fuse in question? Each fuse box has a diagram on the cover, which states the name and a rate of the fuse. If you don't have the cover, you can find names and locations for all fuses in the car by following the link below. It will be almost impossible to proceed without knowing which fuse is giving you troubles.

https://www.autogenius.info/lexus-es...e-box-diagram/

I would guess that the fuse you are talking about is ECU-B. If my theory is correct and the fuse pops only if you try using A/C Control Unit, I can't think of anything else but the Control Unit being the culprit, since that fuse supplies only back-up power and is not related to any other part of HVAC system. It may also be CIG/RADIO or GAUGE fuse, but I don't see how CIG/RADIO relates to the instrument cluster, and GAUGE fuse is only rated for 10A instead of 15A.

Hope this helps and best of luck!
it is the fuse circled in red

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Old Sep 10, 2020 | 10:19 PM
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The problem is that I have a 2000 ES300, so I cannot test if what is written below is safe to do, so proceed only on your own risk.

From what I was able to piece together, GAUGE fuse you showed on the picture provides power for the Climate Control Unit, as well as theoretically to all the servos through that unit. In theory, to see what causes the issue, you can try disconnecting all the connectors except for the Blue 8-pin one, and see if at least the unit itself will fire up without blowing the fuse. If so, check servomotors, A/C magnetic clutch, basically everything that connects to the Climate Control Unit. However, if even with all but the Blue connectors disconnected, the fuse is still getting blown, it is probably the Climate Control Unit itself at fault. The theory behind it is that the Blue connector is what supplies power to the unit, every other connector is just to give instructions to servos and relays, and collect sensor information. The unit itself should be able to function without those connectors in place, it just won't be able to control anything, and it will have to be reset by removing the negative battery terminal after you are done to erase all the self-diagnostics error codes that will pop up. You can find information on how to get to the Climate Control here.

Again, that's just my theory, it doesn't mean that I am right. I would appreciate if someone would correct me if I am wrong..

Hope this helps and best of luck!
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Old Sep 16, 2020 | 12:19 AM
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Originally Posted by Arsenii
The problem is that I have a 2000 ES300, so I cannot test if what is written below is safe to do, so proceed only on your own risk.

From what I was able to piece together, GAUGE fuse you showed on the picture provides power for the Climate Control Unit, as well as theoretically to all the servos through that unit. In theory, to see what causes the issue, you can try disconnecting all the connectors except for the Blue 8-pin one, and see if at least the unit itself will fire up without blowing the fuse. If so, check servomotors, A/C magnetic clutch, basically everything that connects to the Climate Control Unit. However, if even with all but the Blue connectors disconnected, the fuse is still getting blown, it is probably the Climate Control Unit itself at fault. The theory behind it is that the Blue connector is what supplies power to the unit, every other connector is just to give instructions to servos and relays, and collect sensor information. The unit itself should be able to function without those connectors in place, it just won't be able to control anything, and it will have to be reset by removing the negative battery terminal after you are done to erase all the self-diagnostics error codes that will pop up. You can find information on how to get to the Climate Control here.

Again, that's just my theory, it doesn't mean that I am right. I would appreciate if someone would correct me if I am wrong..

Hope this helps and best of luck!
I dound the AC clutch had siezed and heated up the wires causing a short, it got hot enough it took out the serpentine belt as I got home so nowni need to replace the compressor and the belt
thanks for all the help
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Old Sep 16, 2020 | 11:37 AM
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Originally Posted by jspang1990
I dound the AC clutch had siezed and heated up the wires causing a short, it got hot enough it took out the serpentine belt as I got home so nowni need to replace the compressor and the belt
thanks for all the help
Occam's razor - entities should not be multiplied without necessity, probably should have thought of it a while ago.. Well, I would say this thread shall also serve me a lesson...

In any way, thanks for the follow-up!
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