IS300 LS1/T56 Daily Driver Build
The car drives well except I have a "noise" that I can't figure out. It sounds like a pop, almost like when a car sits for a while and the brakes stick, but it does it in every gear under light to moderate acceleration. And it doesn't do it just once, it will continue to do it as long as it is under load. I can't pin point it though. The guy that tuned it is thinking clutch/trans but I can't feel anything in the clutch pedal or the shifter when it happens. It sounds to me like it is in the rear end.
Any ideas? I'm running the stock Lexus IRS with a factory LSD diff...
My buddy that helped me with the swap came over early this morning and we took the car to Caffeine & Octane. It may not have been the loudest, brightest, cleanest car there but it had a crowd pretty much all morning. I got a couple pictures between waves.


I've got some more little odds and ends to wrap up this week and then we are off to LS Fest next weekend!
I ended up getting a slightly longer piece of hose and wrapping it in a thermal sleeve, then routed it under the header.
This was the first time I've lit a car on fire (smoke from wires don't count), and I don't want to experience that again.


Just before lunch the guys from Holley and LSXTV.com stopped me for an interview about the car. They put a mic on me, got some video and photos, spent about 30 minutes getting what they needed for a video that I'm hoping to see posted soon.
Upon returning from lunch I could not get the car in gear. Looking under the car there was fluid leaking form the bell housing. A couple guys helped push the car over to the pits and the guys from SAM Racing were incredibly generous and let us borrow a jack and four stands, plus a few other odd ball tools. It took about 7 hours to drop the transmission out of the car with the motor still in. One of the guys that helped push was kind enough to drive me to the parts store to get a new slave cylinder/throw out bearing, and one of the racers hooked us up with his generator and lights to work past dark. Sometime around midnight we discovered the pilot bearing was done for too.
Sunday morning we made our way back to the part store with the final piece. Four hours later we had the car back together and driving under it's own power. We were able to drive the car all the way back home with no other incidents, even got 23 mpg.




As much as I hate breaking down I could not have hoped for a better place to do so, or more helpful/generous people to offer up rides, tools, parts, light, and moral support. It may have changed our plans for the trip but certainly didn't kill the weekend. My buddy and I are already planning on returning next year and he is talking about his own swap before then too.
Celebrating Lexus & Toyota from Around the Globe

Here are the Trans Am (aluminum) driveshaft, and the Lexus (2 piece) driveshaft).

I was also able to get my adapter for the master cylinder made at work today. I am incredibly spoiled and I know it! One of our machinists at work had some open time on the CNC mill so he helped me out a bit.

Instead of using studs or long set screws we decided to counter bore and locktite bolts into the adapter.

Here is a shot of the old and the new.

Once I got home from the driveshaft shop I started in on installing the master cylinder.




Once the MC was in an hooked up to the pedal I figured I should finally get the steering knuckle back in. With it living inside the driver side header this was a challenge. I ended up having to drop the steering column to get enough clearance. While I was able to pull this off on my own I would really recommend getting a second set of hands to put this together.

You can kind of see how little room there is to work in there.

On to the third and final task of the night...make the shifter fit the tunnel. We had pulled the top of the shifter assembly when the motor and trans went in. I marked roughly where I was going to notch.

And here is how it looks now.

To have the aluminum drive shaft lengthened and new U-joints was about $350.


