SC- 1st Gen (1992-2000)

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Old 09-02-17, 05:18 AM
  #136  
mrmj2u
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Gauge panel for Halon. Thanks for letting me print it out Brandon.

I have another triple gauge panel without the radio surround. I sanded it with 100 grit to knock the layer lines down, then wet sanded it with 320. It feels pretty smooth. Did the same with my distributor cover. Will paint it with some flat black paint to make it uniform. Will update you all once it is done.
Attached Thumbnails CAD File Sharing-650c53d0-6478-4ac7-a658-217a4da5bd26.jpeg   CAD File Sharing-0164dca9-83e3-478a-b256-e4179c8c95bf.jpeg  
Old 09-02-17, 06:57 AM
  #137  
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Originally Posted by KahnBB6
Today I received one of MLeopard's combination triple gauge and 1-DIN stereo dash panels printed by mrmj2u.

Pretty exciting to finally hold one of these in my hand! Thank you both!!

It is a unique shape because not only is the front face slightly curved but the lower section where the gauges are also is thicker and sticks out slightly more than the top section, other than the matching curve in the top bezel section.

Support/infill material was removed for me already by mrmj2u and I've carefully sanded just the easiest non-forward facing surfaces where the stereo unit and bezels need their tight clearances.

I would like to learn how to give this an OEM-like flat and smooth finish if it will not endanger the uniformity of the surfaces. Light sanding, primer and a choice of paint seems to be what is recommended but I want to learn more.

Right now I have no VDO gauges or stereo to install into it. I did have a Jensen stereo but it was not going to fit due to its front bezel. Expect an update later on.

It is a very sturdy and solid design in black ABS. Thank you Mleopard and mrmj2u!
Glad you are pleased with it.

For mine, I finished it by sanding and high fill primer. My print was in PLA which isn't easily dissolved. I've seen where ABS can be finished using an Acetone mist. Never tried that though.
Old 09-02-17, 11:59 AM
  #138  
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Originally Posted by KahnBB6
That sounds promising if it's got a very similar finish to OEM dash plastic. How permanent and lasting have you found the Plasti-Dip to be for this purpose, t2d2? Will I have to redo it after a couple of years or is it very stable as a coating?
A decade of use on a metal panel and no issues. On the other hand, I dyed the SC interior trim pieces that I didn't have OEM black ones of, and that was a bit too shiny so I went over it with plasti-dip. That was an almost perfect color and texture match, but it didn't hold up well at all. It turned to a sticky, bubbly, peeling mess in no time. I don't know if it was due to: a) the SC cabin heat, b) applying it over the dyed surface, or c) using an old can of plasti-dip.

As with any painting activity, the consistency of my results should not be indicative of the expected outcome by anyone with skills.
Old 09-03-17, 05:48 PM
  #139  
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Default Sanded Then Painted Distro Cover

Any thoughts?
Attached Thumbnails CAD File Sharing-ab053c61-01e4-453f-904a-db6cf3bb5ad0.jpeg  
Old 09-04-17, 02:32 AM
  #140  
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^^ It looks nice! What kind of paint did you use for that one? Is there a non-gloss variant?
Old 09-04-17, 03:16 AM
  #141  
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I used flat black caliper paint. It is shining because I also clear coated it with gloss instead of matte clear. Not the look I was going for, but it still looks pretty cool.
Old 09-14-17, 09:12 AM
  #142  
Halon
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REDNECK RACE RAMPS

Next file I have is for something I've nicknamed as being my "Redneck Race Ramps". My car isn't slammed, but it is lowered a little bit on coilovers. And with my front lip, it is low enough that it does not get onto my flatbed using the manufacturers standard 5ft steel ramps, not even close to working really! I needed some sort of extensions. I found the nice name brand Race Ramps that are sold online and look really nice. However it was difficult for me to determine exactly what size/version I needed, and I would have hated to buy a set only to find out I didn't get long enough ones and I still scraped. They are not cheap either ranging from like $300 - $600. The particular ones I was looking at from them were around $400. I was concerned if I did get them and they ended up not being the correct size/angle for my car, it wouldn't exactly be a cheap mistake.

So, I decided to just make my own out of off-the-shelf lumber where I could just take my own measurements, and sort of hold them up to my car and if it wasn't quite the right length I could tweak it very easy since it's just a bunch of boards. And all said n done they cost me right around $50 using lumber from my local Menards.

With that being said, I introduce to you, my wonderful Redneck Race Ramp design . Feel free to copy them exactly how I did, or tweak them based on what you want. But here is how to make my exact ones with my exact dimensions. I've used them twice now with zero issues, but obviously use at your own risk and I accept no liability here.

File Naming:
RN_RCRAMP_RevA:
This is the file for the Redneck Race Ramps.

As always, I've included both the Solidworks 3D model as well as a STEP 3D file that should work with any number of free viewers. Anyone with SW 2017 can open the 3D model and make any sort of edits they want.


Material:
- 2x12 x 8ft - Quantity of 4:
https://www.menards.com/main/building-materials/lumber-boards/dimensional-lumber/2-x-12-2-better-construction-framing-lumber/p-1444422433806-c-13125.htm?tid=-8419999665839088937&ipos=1


- 2x3 x 8ft - Quantity of 1:
https://www.menards.com/main/building-materials/lumber-boards/dimensional-lumber/2-x-3-stud-or-better-construction-framing-lumber/p-1444422058023-c-13125.htm?tid=3568720951940593365&ipos=2


- Box of 2.5" long wood screws
https://www.menards.com/main/tools-hardware/fasteners-fastener-accessories/screws/drywall-screws/grip-fast-reg-8-x-2-1-2-phillips-drive-coarse-thread-drywall-screw-1-lb-box/p-1444441845456-c-8930.htm?tid=5906201902410862410&ipos=7



Cuts:
(1) 2x12 x 8ft - Cut into one 72" length and one 18" length
(2) 2x12 x 8ft - Cut into one 72" length and one 18" length
(3) 2x12 x 8ft - Cut into one 54" length and one 36" length
(4) 2x12 x 8ft - Cut into one 54" length and one 36" length

(1) 2x3 x 8ft - Cut into four 6" lengths, four 7.5" lengths, & two 11.25" lengths


Photos:











Attached Thumbnails CAD File Sharing-capture.jpg   CAD File Sharing-20170906_172221.jpg   CAD File Sharing-20170907_081018.jpg   CAD File Sharing-20170907_153230.jpg   CAD File Sharing-capture2.jpg  

CAD File Sharing-capture3.jpg  
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RN_RCRAMP_RevA.zip (259.6 KB, 10 views)

Last edited by Halon; 09-14-17 at 11:54 AM.
Old 09-17-17, 09:25 PM
  #143  
Halon
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Got around to mounting everything in my final holder, and installing it into the car. Overall happy with how it turned out. Thanks Mrmj2u



Old 09-18-17, 10:56 AM
  #144  
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Originally Posted by Halon
Got around to mounting everything in my final holder, and installing it into the car. Overall happy with how it turned out. Thanks
That looks really good!
Old 01-17-18, 11:08 AM
  #145  
Halon
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2JZGTE NON-VVTI SPARK PLUG COVER

Next files I have are for a basic 2JZGTE Non-VVTI spark plug cover plate. I've only ever had one actually made (pictured). My goal again when making this was not to make them a absolute perfect molded $300 show car piece or something with cool 3D dimensioning like say the gorgeous pieces that PHR makes. My goal again was to just simply make something that fit well, looked good, while being extremely affordable so even the poorest high school kid could have one. So here it is. Very affordable because it can be cut from just flat sheet of whatever material you want (ABS Plastic, Aluminum, Stainless, CF, cardboard lol) which is what keeps it extremely affordable.

Supra Spark Plug Cover naming convention:
SUP_SPC_RevA:
This is the file for the 2JZGTE (Supra) Spark Plug Cover plate.

As always, I've included both the Solidworks 3D model as well as a DXF 2D CAD drawing. Anyone with SW 2017 can open the 3D model and make any sort of edits they want (add different vents, add a logo, etc). The DXF file is the file you should be able to give anyone with a CNC machine to just load onto their machine. For example if you find a local waterjet cutter, you can bring them a sheet of aluminum, and that DXF file, and they should be able to just load that file onto their machine and it will cut it.

MATERIALS:
- Never made any aluminum ones, but I'd suggest trying .090" Aluminum or similar
- The CF one I made was from 2mm thick CF and I thought was a good thickness that still felt pretty solid.
- The piece is roughly 562mm long x 125mm wide. So when choosing your base material to cut this from, make sure to get something slightly larger than that.

Credit is due to local David Mao (Panda) who did much of the initial dimensioning, and I just sort of finished it up. He has actually had a big hand in almost all of these parts and I haven't given him enough credit. Props Panda!!


Photo of the Solidworks rendering



Photo of the one piece I ever had made, and a quick test fit on my friends Supra.

Attached Thumbnails CAD File Sharing-capture-1.jpg   CAD File Sharing-received_10154599862741622.jpeg   CAD File Sharing-received_10154667925356622.jpeg  
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Old 01-18-18, 05:57 PM
  #146  
Ali SC3
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Looks so good almost makes me want to go buy a GTE... almost
Old 01-19-18, 06:31 AM
  #147  
Halon
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Originally Posted by Ali SC3
Looks so good almost makes me want to go buy a GTE... almost
Best way to make more power in that vette!!!
Old 01-19-18, 07:57 AM
  #148  
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Since I have a double din radio, I had to find another way to mount my gauges. AutoExtrude has designed a dual gauge pod that takes the place of the ashtray holder. Here is a picture of my install.

This is design could be improved by tilting the gauges toward the driver, as the left most gauge is a bit harder to read. Since he is running a business, he is unwilling to share his files (which makes perfect sense).
Attached Thumbnails CAD File Sharing-ae700c88-2541-44b4-a7a0-21793e9bcd80.jpeg  

Last edited by mrmj2u; 04-04-18 at 07:27 PM.
Old 01-19-18, 02:25 PM
  #149  
Halon
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Reminds me of my crude version of that I ran for several years. Eventually I really missed having the cigarette lighter for charging my phone. I thought I heard he was ending his business venture and was doing one final closeout sale before he closes up shop.

Old 01-19-18, 07:51 PM
  #150  
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Originally Posted by Halon
Reminds me of my crude version of that I ran for several years. Eventually I really missed having the cigarette lighter for charging my phone. I thought I heard he was ending his business venture and was doing one final closeout sale before he closes up shop.

You are correct! As you can see from my picture, he added a spot for a power plug. I put the combination voltage meter and USB charge port in that spot. This way I’m not losing anything.


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