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Good Old Kentucky Reliability?

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Old Dec 31, 2020 | 07:10 PM
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Default Good Old Kentucky Reliability?

I was disappointed to discover today that the 2021 ES 300h is made in Kentucky. I went to the dealer looking for an end-of-year deal. They had an overstock of ES's to pick from, and thus, were offering steep discounts. However, I would have to hold my nose to close a deal on one, or at least say "hail Mary" multiple times before signing!

I would be interested in hearing from Kentucky ES owners about their experiences with the quality of their cars. I want to replace my wife's 2011 ES 350, which has had rock-solid reliability. The '97 Avalon she had before the ES was built in Kentucky, and it was nowhere near as reliable as her Japanese-built ES (or any of my previous made-in-Japan Toyotas).
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Old Dec 31, 2020 | 10:39 PM
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Originally Posted by Wilson2000
I was disappointed to discover today that the 2021 ES 300h is made in Kentucky. I went to the dealer looking for an end-of-year deal. They had an overstock of ES's to pick from, and thus, were offering steep discounts. However, I would have to hold my nose to close a deal on one, or at least say "hail Mary" multiple times before signing!

I would be interested in hearing from Kentucky ES owners about their experiences with the quality of their cars. I want to replace my wife's 2011 ES 350, which has had rock-solid reliability. The '97 Avalon she had before the ES was built in Kentucky, and it was nowhere near as reliable as her Japanese-built ES (or any of my previous made-in-Japan Toyotas).
I have a 2019 F Sport made in KY and I hate it after a year of owning due to rattling noise and excessive wind noise on highways. Can't wait to get rid of it in a year or two.
I had a 2019 non F Sport loaner made in Japan with acoustic side windows before and the car was quieter and had better build quality overall (still rattles at a different spot tho..sigh).

Last edited by lexdanbury; Jan 1, 2021 at 03:33 AM. Reason: Duplicate quote
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Old Jan 1, 2021 | 04:37 AM
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2019 F-Sport made in KY - not one issue. Purchased in September of 2019.
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Old Jan 1, 2021 | 05:50 AM
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The build quality on my 2019 ES 350 Ultra Lux built in Kentucky is equal to and surpasses the quality in certain areas of my 2013 Japanese ES 350. I dislike several of the newer features on the ES but that has no bearing on the quality of the assembly. IMO the cars coming out of Kentucky are every bit comparable to those from Japan and in some areas - better...
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Old Jan 1, 2021 | 06:26 AM
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Originally Posted by bc6152
The build quality on my 2019 ES 350 Ultra Lux built in Kentucky is equal to and surpasses the quality in certain areas of my 2013 Japanese ES 350. I dislike several of the newer features on the ES but that has no bearing on the quality of the assembly. IMO the cars coming out of Kentucky are every bit comparable to those from Japan and in some areas - better...
My thoughts echo those in the above quote.

I have had two Generation 6 ES vehicles. The 2013 ES that I previously owned was built in Japan. With regard to fits and finishes, it was okay, but it was far from perfect. Alignment of panels, both interior and exterior was, again, okay, but it was not great. The 2017 ES that I still own was built in the US, and its fits and finishes are about as close to perfect as could be. Both cars were excellent with regard to reliability and absence of mechanical issues.

For years, I thought that the quality of Toyota and Lexus vehicles was excellent, but I thought that the ones built in Japan were just a bit better. After my experiences with the two ES vehicles (and with my 2021 Toyota RAV4 Limited Hybrid, which was also built in Kentucky), I've changed my thinking, and I would not hesitate to buy a Lexus or Toyota vehicle built in the US.
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Old Jan 1, 2021 | 06:46 AM
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I've had the '19 ES F Sport since Oct '18. Other than one "fit and finish" issue, it's a very well made car.
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Old Jan 1, 2021 | 07:05 AM
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They both use quality control that was designed in Japan. I own a 2019 loaded luxury edition and have had no issues with the build Super quiet and super comfortable,plus love the technology!
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Old Jan 1, 2021 | 09:37 AM
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I am kind of new here, and this will likely be more than you want, but hey, you asked!

Growing up in the 1990s, I was a bonafide Toyota fanboy. I sold enough product to family and friends that I should have received commission. In 1992, at my urging, Mom upgraded her 1987 Camry to an ES 300. Dad followed a year later with a mid-range four-pot ‘93 Camry. Both cars were made in Japan, manufactured during what some consider to be Toyota’s high-water mark. They were both very good but far from perfect. The Lexus was dead reliable until A/C woes surfaced at about the 5-year mark. The Camry was well constructed, but I remember finding a surprising # of flaws in the fit and finish. It also amassed a significant warranty tab, had an appetite for brakes, and required major engine work (valve stem seals) twice in the 150,000 miles that we owned it.

Fast forward to today. I have owned about 25 different cars and trucks, many of them purchased new, some Toyotas but many not. My Kentucky-built ’20 ESh is my first Lexus. Leased in September, it was delivered with a defective passenger seat frame (caused by bad tooling at a U.S. supplier) that caused the seat to lean inboard by several degrees. It took 28 days to repair, and I cannot say that the Lexus response was particularly efficient or worthy of confidence. I have also experienced several other (relatively) minor issues. Would I buy another? I can’t really say.

I can, however, say that my ESh is safer, larger, quieter, smoother, better built, more luxurious and efficient than any vehicle that I have owned before it. It is a better car, hands down, than any of my previous 25 as well as those 1990s-era J-builds that my parents had, and I can find no reason to believe that you receive a lesser Lexus simply because of the country of manufacture.

Do with my advice what you will, but I see no reason to hesitate to purchase a Kentucky car. It may turn out not to be perfect, but nothing really is anyway.

Last edited by DJVAN; Jan 1, 2021 at 09:43 AM.
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Old Jan 1, 2021 | 09:47 AM
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Originally Posted by DJVAN
I am kind of new here, and this will likely be more than you want, but hey, you asked!

Growing up in the 1990s, I was a bonafide Toyota fanboy. I sold enough product to family and friends that I should have received commission. In 1992, at my urging, Mom upgraded her 1987 Camry to an ES 300. Dad followed a year later with a mid-range four-pot ‘93 Camry. Both cars were made in Japan, manufactured during what some consider to be Toyota’s high-water mark. They were both very good but far from perfect. The Lexus was dead reliable until A/C woes surfaced at about the 5-year mark. The Camry was well constructed, but I remember finding a surprising # of flaws in the fit and finish. It also amassed a significant warranty tab, had an appetite for brakes, and required major engine work (valve stem seals) twice in the 150,000 miles that we owned it.

Fast forward to today. I have owned about 25 different cars and trucks, many of them purchased new, some Toyotas but many not. My Kentucky-built ’20 ESh is my first Lexus. Leased in September, it was delivered with a defective passenger seat frame (caused by bad tooling at a U.S. supplier) that caused the seat to lean inboard by several degrees. It took 28 days to repair, and I cannot say that the Lexus response was particularly efficient or worthy of confidence. I have also experienced several other (relatively) minor issues. Would I buy another? I can’t really say.

I can, however, say that my ESh is safer, larger, quieter, smoother, better built, more luxurious and efficient than any vehicle that I have owned before it. It is a better car, hands down, than any of my previous 25 as well as those 1990s-era J-builds that my parents had, and I can find no reason to believe that you receive a lesser Lexus simply because of the country of manufacture.

Do with my advice what you will, but I see no reason to hesitate to purchase a Kentucky car. It may turn out not to be perfect, but nothing really is anyway.
Good post and well stated...
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Old Jan 1, 2021 | 09:48 AM
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When it was announced that the ES would be built in Kentucky alongside the Avalon naturally a lot of perspective ES buyers were concerned. It now seems to be pretty much a non issue.

f you have access to Consumer Reports you could look up their comments and ratings on the ES to get an idea if there are any areas that would be a concern for you. Also JD Power.
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Old Jan 1, 2021 | 11:02 AM
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We have an RX built in Japan and an ES built in KY. No quality issues with either one. ES trans is a bit funky but that's got nothing to do with assembly point.
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Old Jan 1, 2021 | 01:18 PM
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No quality issues on my 2020 ES350 UL built in Kentucky.
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Old Jan 1, 2021 | 02:42 PM
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Originally Posted by LexBob2
When it was announced that the ES would be built in Kentucky alongside the Avalon naturally a lot of perspective ES buyers were concerned. It now seems to be pretty much a non issue.

If you have access to Consumer Reports you could look up their comments and ratings on the ES to get an idea if there are any areas that would be a concern for you. Also JD Power.
I'm a long-time Consumer Reports member, and I noticed the ES has slipped from having the coveted "Excellent" CR reliability rating to the lesser "Above Average" rating. My 97 Kentucky-built Avalon was mediocre at best, but my 01 Tundra was better. Hopefully, Lexus has learned from the mistakes of the past and will continue to improve its U.S. build quality.


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Old Jan 1, 2021 | 02:51 PM
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Originally Posted by DJVAN
...I was a bonafide Toyota fanboy. I sold enough product to family and friends that I should have received commission.
Ditto!

To another point, agreed, all vehicles have issues, including all Japan and US made Toyota and Lexus vehicles. However, since I do almost all my own maintenance and repairs, I'm trying to uncomplicate my life as much as possible by only buying the most reliable vehicles I can find.

I appreciate your feedback regarding your Kentucky ES. It is somewhat telling that you aren't sure if you would buy one again. But then, you confused me at the end when your advised me not to hesitate buying one. I don't want a crooked seat!
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Old Jan 1, 2021 | 04:46 PM
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Originally Posted by 5thaccord
But a Lexus shouldn't squeak and rattle and have pieces falling off in only a year.
I award you the understatement of the year award (and it's only the first day of the year)!
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