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Exact Motorsports RCA Bolt Failure!!!

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Old 02-07-09, 07:11 PM
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Default torque specs... Exact vs OEM

Originally Posted by EXACT
The bolts are grade 12.9, these are the best grade bolts in the market, the torque spec is 120 ft lb. Make sure don't over torque them, you may snap them, but do not under torque also. Make sure torque them evenly, torque both bolts at 75 lb first, then torque them at 120 lb to tighten them. Do not torque one side all the way, then the other!
Okay... we are all on a different page here... Exact... this question is directed towards you... I know that the factory torque specs are 83ft-lbs for those bolts... You are saying to torque them down to 120ft-lbs with out giving a reason why...

So my question is why are you telling us to use 120ft-lbs? Is it because the bolts are different? or because they are longer? or what?

Please respond to this post in a clear and definitive manner so that every one knows why we need to follow your specs and NOT the factory specs...
Old 02-07-09, 07:15 PM
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Originally Posted by sam430
Only one bolt snapped or both?
just the one bolt... the one that is closest to the passenger door or the rear of the car as a point of reference. The strange thing is that I could not find the bolt... This happened in my drive way... so you would expect the bolt to fall down somewhere around there... but I couldn't find it...
Old 02-07-09, 11:51 PM
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I'd like an answer too. Just because they're 12.9 grade bolts, doesn't mean you should up the spec by 37lbs, especially since 120 is about the limits of these bolts already. Coupled that with tension due to the weight of the car, you're really stressing the bolts. Now there are lots of people who haven't had problems, but I wouldn't bet on it.

The factory bolts are only grade 10.9 and requires 83ftlbs. Adding an inch in length to the bolts and then upping the grade to 12.9 does not warrant an extra 37ftlbs. That is A LOT of extra torque
Old 02-08-09, 12:57 AM
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Originally Posted by GSteg
I'd like an answer too. Just because they're 12.9 grade bolts, doesn't mean you should up the spec by 37lbs, especially since 120 is about the limits of these bolts already. Coupled that with tension due to the weight of the car, you're really stressing the bolts. Now there are lots of people who haven't had problems, but I wouldn't bet on it.

The factory bolts are only grade 10.9 and requires 83ftlbs. Adding an inch in length to the bolts and then upping the grade to 12.9 does not warrant an extra 37ftlbs. That is A LOT of extra torque
Yes...I agree. Exact needs to explain how they decided on 120ft lbs on their bolts? Simply saying 120 ft lbs is not enough.

Also, does anyone know the length of the Exact bolts (less the head) in milimeters?

Pete
Old 02-08-09, 10:29 AM
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70mm without the head and 40mm of it is threaded.
Old 02-08-09, 11:21 AM
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Originally Posted by SUPRAboy80
just the one bolt... the one that is closest to the passenger door or the rear of the car as a point of reference. The strange thing is that I could not find the bolt... This happened in my drive way... so you would expect the bolt to fall down somewhere around there... but I couldn't find it...

At that much force working on it...I wouldn't expect it to be near by. It probably bounced off to outerspace.

I listed a link previously. measure the bolt before it's installed and then measure the bolt after spec. If there is any slight difference in the measurement...you are compromised. Btw, there are/exist defective bolts too.

Last edited by sam430; 02-08-09 at 07:51 PM.
Old 02-08-09, 05:06 PM
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Originally Posted by Phamboogie
70mm without the head and 40mm of it is threaded.
Does it come with washers? I think 70mm without any washers maybe a bit too long....and a possible reason why the Exact bolt snapped when over-torqued.
Old 02-09-09, 06:11 AM
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No, the front RCAs do not come with washers.
Old 02-09-09, 07:14 AM
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Just when I was thinking about doing something to correct my suspension geometry from lowering...

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Old 02-10-09, 12:37 AM
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Originally Posted by Phamboogie
No, the front RCAs do not come with washers.
Hmmmm...

OEM bolt length is 34.5 mm + 30 mm RCA = 64.5 mm (minimum new bolt length).

A 70 mm bolt without any washers is too long. Im thinking 70 mm bolt with a few mm of washers is ideal.

Last edited by PHML; 03-05-12 at 07:57 PM.
Old 02-10-09, 10:14 AM
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It has to be exact length for one of the side...if the measurement is correct, one of the bolt must use a 7/16 inch washer or two. The other bolt may not need washer but it's recommended. Use steel washer or something close to keep the torque in check. I think the metal washers will fatigue so re-torque it once in a while or when you get a chance.

Last edited by sam430; 02-10-09 at 11:19 AM.
Old 02-10-09, 10:44 AM
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Originally Posted by SUPRAboy80
just the one bolt... the one that is closest to the passenger door or the rear of the car as a point of reference. The strange thing is that I could not find the bolt... This happened in my drive way... so you would expect the bolt to fall down somewhere around there... but I couldn't find it...
If the bolts were too long, then tightening it is effectively trying to twist the top off since it can not go futher up.
Old 02-14-09, 08:37 PM
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I installed the new bolts and torqued them down to 100ft-pounds for now... I really need an explanation as to why Exact is saying to put them at 120ft-lbs!!!! Going to test car which has been down for 2 weeks tonight!!!
Old 02-14-09, 10:03 PM
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still no pictures bro! i wanna see how the problem happend! damage !
Old 02-14-09, 10:15 PM
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Originally Posted by sam430
It has to be exact length for one of the side...if the measurement is correct, one of the bolt must use a 7/16 inch washer or two. The other bolt may not need washer but it's recommended. Use steel washer or something close to keep the torque in check. I think the metal washers will fatigue so re-torque it once in a while or when you get a chance.
Both will need washers.

Even though you can see the tip of the bolt for the door side...I pretty sure the opening does NOT allow the bolt to pass-through.

Originally Posted by sam430
If the bolts were too long, then tightening it is effectively trying to twist the top off since it can not go futher up.
I agree. With the long bolts (without washers) and over-torqued...even the highest grade bolts (12.9) will snap when topped off.


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