Lexus Builds a Driveable Cardboard Car (Photos)

Lexus challenged five designers and modelers to build the world's first, semi-functional origami sedan. Showcasing the best of the best in technical and fine design, Lexus hits the paper IS out of the ballpark! Take a look.

By April Ryder - July 10, 2017
Takumi, Lexus, Cardboard, Lexus IS
Takumi, Lexus, Cardboard, Lexus IS
Takumi, Lexus, Cardboard, Lexus IS
Takumi, Lexus, Cardboard, Lexus IS
Takumi, Lexus, Cardboard, Lexus IS
Takumi, Lexus, Cardboard, Lexus IS

1. Takumi means the very best.

In 2015, Lexus challenged some of the best designers in the world to complete the most detailed origami project to date.  But first, designer's were challenged to fold an origami cat, using only their nondominant hand, in less than 90 seconds.  Completion of the cat within the allotted time frame is a sign of a true origami master: A Takumi.  

>>Join the conversation about the Driveable Origami IS right here in Club Lexus forum.

2. Steel-framed eco-mobile

The Lexus IS cardboard copy was built around a steel and aluminum frame.  Well over a thousand corrugated cardboard laser cutout pieces (fully recyclable) were carefully and skillfully glued together.  The sedan was equipped with a full interior, fully functional doors, headlights, and wheels.  Lexus even built a fully functioning electric motor for the project.  

>>Join the conversation about the Driveable Origami IS right here in Club Lexus forum.

3. Lexus interior design at its finest

The Lexus team of designers divided the project into sections: the main body, dashboard, seats, wheels, etc.  Each piece was labeled with a reference number and had to be individually glued together using a water-based wood glue.  Assembly took the team over three months to complete.  

>>Join the conversation about the Driveable Origami IS right here in Club Lexus forum.

4. Detailed cardboard wheels that roll

The specially picked team of designers admitted to a bit of a rough road in the beginning with the seats and wheels of the sedan.  "Once we could see the physical pieces taking shape, we could identify where we needed to make improvements – as with anything, there were some elements of trial and error, but as we had all the resources we needed in-house, this made the changes easier to produce," said Ruben Marcos, the founder and director of Scales and Models.  

>>Join the conversation about the Driveable Origami IS right here in Club Lexus forum.

5. The power of laser printing

Each of the 1,700 individual pieces of cardboard was laser printed from a digital 3D printer.  They were digitally rendered into slices that were each 10mm in thickness to provide the desired 2D profiles.  

>>Join the conversation about the Driveable Origami IS right here in Club Lexus forum.

6. Compared to the real thing

The Lexus origami car, sitting beside the real thing shows just how precise the designers were in their build.  Though the vehicle will most likely never go into full production, it clearly shows just how awesome the Lexus design team can be.  Click here to see a video of the making of the car.

>>Join the conversation about the Driveable Origami IS right here in Club Lexus forum.

For help with your do-it-yourself maintenance and repair projects, please visit our how-to section in the forum.

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