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Help - removing front brake disc

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Old 09-22-18, 08:13 PM
  #16  
salimshah
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Originally Posted by caseyatbt
Since I ran into this just today, I have a question about this as well. There are 2 threaded holes opposite each other on the rotor flange. Is it possible to sink a bolt in each hole and slowly tighten each one until it breaks loose?
In the first post it is mentioned the threads are busted. Cutting new threads is a possibility but I think hammer, penetrant and time should move it.

Salim
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Old 09-22-18, 08:19 PM
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caseyatbt
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Originally Posted by salimshah
In the first post it is mentioned the threads are busted. Cutting new threads is a possibility but I think hammer, penetrant and time should move it.

Salim
You are right! I missed it on my first read through. Thanks.
I guess it would be wise to soak it with penetrating oil before using the bolts so I don't run the risk of stripping them as well.
Old 09-22-18, 08:41 PM
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brook41
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Try this it works great!!!
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Old 09-22-18, 10:02 PM
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Lexmus
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Chenxingha,

Once you get the rotors off, you will need to remove the rust on the hubs so the new rotors sit flat and do not wobble. Something like this
Amazon Amazon
will make the job easier. After rust removal, I also recommend spraying the hub face with Fluid Film
https://www.amazon.com/Lubricant-Corrosion-Inhibitor-11-75-oz/dp/B00PWZ0XNM https://www.amazon.com/Lubricant-Corrosion-Inhibitor-11-75-oz/dp/B00PWZ0XNM
to protect the new rotor from corroding and sticking to the hub. It is a thick lubricant that many who live in the snow belt swear by to reduce/prevent rusting. It is also available at Lowes and other locations.

Last edited by Lexmus; 09-22-18 at 10:26 PM. Reason: fix URL
Old 09-22-18, 10:14 PM
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caseyatbt
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Originally Posted by Lexmus
Chenxingha,

Once you get the rotors off, you will need to remove the rust on the hubs so the new rotors sit flat and do not wobble. Something like this https://www.amazon.com/Lubricant-Corrosion-Inhibitor-11-75-oz/dp/B00PWZ0XNM]https://www.amazon.com/gp/product/B01MUA89HF [/url]
will make the job easier. After rust removal, I also recommend spraying the hub face with Fluid Film https://www.amazon.com/Lubricant-Corrosion-Inhibitor-11-75-oz/dp/B00PWZ0XNM to protect the new rotor from corroding and sticking to the hub. It is a thick lubricant that many who live in the snow belt swear by to reduce/prevent rusting. It is also available at Lowes and other locations.
Both of those links point to the same item. Lubricant/Corrosion Inhibitor.
Old 09-22-18, 10:28 PM
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Caseyatbt,

thanks. The first link is now fixed.
Old 09-23-18, 01:02 AM
  #22  
chenxingha
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Originally Posted by Lexmus
Chenxingha,

Once you get the rotors off, you will need to remove the rust on the hubs so the new rotors sit flat and do not wobble. Something like this https://www.amazon.com/gp/product/B01MUA89HF
will make the job easier. After rust removal, I also recommend spraying the hub face with Fluid Film https://www.amazon.com/Lubricant-Corrosion-Inhibitor-11-75-oz/dp/B00PWZ0XNM to protect the new rotor from corroding and sticking to the hub. It is a thick lubricant that many who live in the snow belt swear by to reduce/prevent rusting. It is also available at Lowes and other locations.
Thank and oOrdered.
Old 09-23-18, 01:24 AM
  #23  
chenxingha
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Caseyatbt:

My understanding is that the 2 small threaded holes are designed for rotor removal as a standard procedure. In my case, the 2 threads were M8 x 1.25 and both got busted when I started removing the rotor. I have M9 x 1 and M9 x 1.25 from my Tap & Die set - both are the sink-to-bottom type, not the typical long-and-pointed type. Due to the rotor still fully seated on the hub, these 2 taps may give 3 turns of threads at most. But I am unable to find M9 x 1 and M9 x 1.25 bolts in local hardware stores.

While waiting for the above Hub Removal/Install kit to arrive, I am trying with penetrant (several kinds) + hammer. The best option could be the Hub Removal/Install kit which appears to use another standard procedure - hence less stress on the other components such as bearing and housing.

This vehicle is an old vehicle of more than 18 years. It is always in the back of my mind that if I don't do things in the right way other parts could be damaged or broken easily, potentially leading to a snow balling repair job.
Old 09-23-18, 01:26 AM
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Originally Posted by brook41
Thanks. I will see if I can find long bolts in local hardware stores.
Old 09-23-18, 06:10 AM
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carguy07
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Originally Posted by brook41


NEVER use this method! Very well known as a great way to crack/break the ears off of the caliper mounts. Do that and you have a real problem.


This is what can happen:

https://www.clublexus.com/forums/rx-...o-replace.html










.

Last edited by carguy07; 09-23-18 at 06:34 AM.
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Old 09-23-18, 06:24 AM
  #26  
carguy07
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A hub removal tool will not do anything. It has no way to apply force to the rotor.

This works great if you can find one large enough.

https://www.youtube.com/watch?v=7IQ8...ature=youtu.be
Old 09-23-18, 06:33 AM
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At this point you either need to get a big 3 jaw puller or BFH and use a little MAP gas to heat the rotor hat. You don't have to hit it from behind the rotor, just heat it up and get the hammer moving with some momentum. It will pop off after a few solid hits.
Old 09-23-18, 09:22 AM
  #28  
chenxingha
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Originally Posted by carguy07
A hub removal tool will not do anything. It has no way to apply force to the rotor.

This works great if you can find one large enough.

https://www.youtube.com/watch?v=7IQ8...ature=youtu.be
My local AutoZone doesn't have the jaw puller large enough to attach to the rotor.

According to the illustration on the Hub Removal/Install set above, I can attach the tool with the hub nuts. If this doable, the hub would come off with the rotor on it and it would cost me only additional about $30 to get a new hub.
Old 09-23-18, 09:26 AM
  #29  
chenxingha
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Originally Posted by carguy07
NEVER use this method! Very well known as a great way to crack/break the ears off of the caliper mounts. Do that and you have a real problem.


This is what can happen:

https://www.clublexus.com/forums/rx-...o-replace.html










.
I did get 2 long M12 x 1.75 bolts and nuts to try. As the force went so great I stopped, thinking about in the same line of it might break the 2 cast iron ears on the housing.
Old 09-23-18, 09:31 AM
  #30  
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Day 3: continue to spray penetrants on the center circle and applied hammer - no movement of the rotor. Too much wind on the drive way, so touch the rotor hat is not an option for now. I am going to other stores for a sledge hammer.


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