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Ls1 swap in my is300 lots of pics

Old 04-14-10, 07:52 AM
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ATSMATT
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Default Ls1 swap in my is300 lots of pics

I recently swapped a ls1 T56 six speed combo out of a 2002 WS6 trans am into my 2001 lexus Is300. Here is the build thread I had posted in some other forums.

I do plan to do some mild mods to the engine later. I am also in the process of making a kit so other people can enjoy this amazing combination as much as I do.

Yes I'm aware DGR makes some motor mounts for the sc300 that should work in the is300.
This year will be my fith year in a row attending the supra nationals. Last year it was the 700hp mr2 the year before that I was running 9's in black hardtop supra. This year I'm attemping something new. I plan to be the first with an LSX powered IS300. I've been daily driving this lexus for the last year and honestly its a fun car in 100% stock form. You can drift around turns with ease or beat the local honda turd in a drag race. But when it comes to having ***** it has NONE.

I plan to change that and do it in less than 30 Calender days. Wish me luck!

Old motor is out.....now I need somewhere to put it.
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Engine Fits but needs a GTO oil pan and some cutting
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Fits pretty damn good
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Found some time this weekend to weld the oil pan. Inside and out
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Fabbed up some mounts today. Now I still need to do the trans mount.
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The Mr2 looking sad waiting to be picked up.
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Old 04-14-10, 07:53 AM
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Coilovers and clutch hydraulics came in .

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Old 04-14-10, 07:53 AM
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Today I made some brackets for the abs unit I relocated and found a spot to hide teh ecu. I also dove into the wiring a little. It looks bad but it should be easy and just really time consuming. I plan to spend 3-4 days on wiring alone. Good news is it looks like the stock radiator will work and the fans run on their own circuit.

Its a ton of wires on the wrong side of the engine bay. (the stock ecu was here)
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Lucky me...I had some fitting left over from the ls1 rx7 that will work. russel makes these 16mm fittings for a camaro.
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I plan to make a nice cover to hide all this stuff
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Pray for me....headers will be a fun 30+ hours of fab. BTW those are the stock IS mounts
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With less than 1 inch to spare
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Old 04-14-10, 07:54 AM
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More parts cam in. I have the stainless head flanges now I just need the pipe!
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Consider my engine bay tucked. That was a long day of hard work.
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I've lived by a Naval Air Force base most of my life so I've always seen jets and other cool aircraft flying over but its been a long time since I've spent 10 hours in the driveway. I took some cool pics of a low flying plane. I could almost walk to the air force base from my house.
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Old 04-14-10, 07:54 AM
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I've got another treat for ya. My friend "who passed at the first of the year" made this video after the 2008 nationals. This is what I took to houston YouTube - Qb2productions Tx2k8 - Episode 1 "ATSMATT"

I pulled the transmission to inspect the clutc, install a new release beaing and a remote bleeding system.
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Cleaned up some of the visible wiring.
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Motor is back in with all the wiring installed. I need to send 2-3 wires inside and wirng will be done. The heater lines might suck. Not sure what to do about that yet.
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Old 04-14-10, 07:55 AM
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I built the transmission mount today but no pics yet.

Mounted the clutch master and fuel pressure regulator today. Gotta love that prolite hose and black fittings.
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In case any of you were wondering about hood clearance. Oh and the oil pan is not lower then the front K member.
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Heater lines, radiator hoses, GTO dipstick, throttle cable and power steering lines are all done.
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Old 04-14-10, 07:56 AM
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I made some real progress today. I finished the fuel pump install and return setup. Main power wiring and engine grounds are finished. I also did a bunch of small stuff here and there but I feel it was a very productive day.

Battery box is installed and solid.
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Thanks to Fort worth gear and axle my driveshaft was built with a 24 hour turn around time.
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This rear joint is off some Toyota truck. It looks beefy as hell. Plus with 3inch tube this shaft should be Viagra strong.
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I installed coilovers on all four corners, sway bars and new ball joints. The old ones had almost a quarter inch of play...eek!
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Installed all the fender liners and the front bumper. I also did a quick buff on my headlights, they were getting pretty nasty.
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Not much flying around today. This transport helicopter flew over. I used to see these a lot as a kid.
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Old 04-14-10, 07:57 AM
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Another day and some more progress. The beginning of my day was spent tying up loose ends here and there. Then I received a box of parts from Figs engineering so I installed the DBA SupraTT rotors, Figs Big Brake Brackets and some hawk pads.
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Ruturn line from the FPR
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After loading the lexus on the trailer I hauled it to Protuningperformance.com where I keep my Tig welder and other fab tools. I will be working for ptp after the Texas meet.

275/40/17 Nitto NT05s installed. Sorry for the bad pic....more will come.
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Have faith this will be headers soon
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The radiator hose was very close to the water pump pulley since it was resting against the coolant reservoir. I dicided to cut the reservoir off of the Fan shroud. I will build a aluminum reservoir in its place. You can also see where I drilled and tapped the water pump for the steam vent.
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Rolled the fenders and a beer ended the night.
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Old 04-14-10, 07:58 AM
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Most of my day was spent fabbing the drivers side header. It was really my fist time making headers around a steering shaft. Clearances were verytight. It was a time consuming job but I think they turned out ok. The passenger side should be much easier.
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Welds turned out good. I'm a little out of practice.
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Just before I started the collector welding.
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Seems like the exhaust should be somewhat easy.
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Old 04-14-10, 07:58 AM
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I did a quick startup last night.

Old 04-14-10, 07:59 AM
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Today I was at the shop for 18 hours straight. I'm dedicated to getting this car to houston and I want it to look professonal at the same time.
During my 18 hour lock in I filled all the fuilds and changed the rear diff fluid out with some Royal Purple 75w 90. Between both headers and the full exhaust I have over 30 hours invested and keep in mind I did it in 3 days.

After filling all the fuilds I built a coolant tank and cut up a mr2 TRD radiator cap for the fill. I also make the aluminum weld on cap fittings for the mr2 .
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304 stainless Y-pipe. 2.5 to 3 inch this actually took a really long time.
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Little hanger for the muffler. This slips into a stock rubber mount.
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Just before I finished the last weld on the exhaust I realized I was breaking tradition. The last four years I've ran an aluminum exhaust on my cars in houston. I couldnt forget my signature move so I made a new rear section out of some intercooler piping I had at the shop.
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Not bad for 2:00 in the morning.
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Old 04-14-10, 07:59 AM
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damn that's some good progress you have going on, props to you . wish you luck. rep tx!
Old 04-14-10, 07:59 AM
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A little Jonny Cash at 4:00 A.M.

Old 04-14-10, 08:00 AM
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Well today was all about tying up loose ends. Bleed the brake and clutch. I made a ecu/abs cover leaving the ends open for air flow. Made a quick shifter hole filler. I finished wiring up the the obd-2 port, CEL, tach converter and started playing with the scan gauge. I also installed the Figs hood prop kit and I must say the install was a breeze, it took me about 10 minutes. I was watching the scan gauge when the radiator fans kicked on. It looks like lexus has them set to come on at 205 F.

Hopfully I will get my front tires for the other fiske wheels and some piping to make an intake with. I plan to get the car aligned and corner balance tomorrow. Wednesday I plan to take it to the dyno for a couple pulls. My 5 speed brake pedal should be here at noon. Looks like I'll be cutting it close. Hope I dont have any issues.......I guess it will be a test of my build quality. I trust myself enough to where I plan to drive it to houston on thrusday. I trailer my cars every year so this will be a first.

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Old 04-14-10, 08:01 AM
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So I put the car on the scales last night and did a corner balance. I was suprized by how light it was 3280 with a half tank of gas.

I also made a nice 4 inch intake. Since the MAF is 3.5 inch I welded some 4 inch aluminum to it.....with a welder you can do anything.

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