How to turn the camshaft pulley to match timing mark on the belt?
#16
Hold on emarknot-
You cannot just turn the cam or cranks if the belt is not on. Your wording is going to mislead him.
Dashan - can you put the crank pulley back on the key, and take some pics so we can see what's going on? Get all the timing marks in view.
You cannot just turn the cam or cranks if the belt is not on. Your wording is going to mislead him.
Dashan - can you put the crank pulley back on the key, and take some pics so we can see what's going on? Get all the timing marks in view.
#17
Lead Lap
Thread Starter
#18
Here is a pic of my L cam at 50 degrees past TDC: You can see a white dot on the engine aligned to the cam mark and belt mark. If your crank is at TDC+50, then you should be able to turn your cam back the way it came, to this position, but DEFINITELY NOT all the way round the other way!
#19
yes......you..........can !!!!!!!! without the crank pulley even on the car !!!!
to set the timing mark on the crank, without the crank pulley installed, you simply put the crank bolt in,tighten by hand, when it stops, use a ratchet or wrench to turn the crank.
same as the cams.
people way over complicate this entirely too much.
#20
going to try to simplify this........
belt off
set all 3 marks........cams and crank
install belt....crank, driver cam,passenger cam
hold tension on belt with finger, everything line up?
pull tensioner pin.
install crank cover
rotate engine 2 full revolutions by crank bolt.
should be 0 on crank cover and cams should be on marks
man, if you were phoenix, I would lovingly show you how
belt off
set all 3 marks........cams and crank
install belt....crank, driver cam,passenger cam
hold tension on belt with finger, everything line up?
pull tensioner pin.
install crank cover
rotate engine 2 full revolutions by crank bolt.
should be 0 on crank cover and cams should be on marks
man, if you were phoenix, I would lovingly show you how
3 timing marks....1 crank, and 2 cams.
#21
yes......you..........can !!!!!!!! without the crank pulley even on the car !!!!
to set the timing mark on the crank, without the crank pulley installed, you simply put the crank bolt in,tighten by hand, when it stops, use a ratchet or wrench to turn the crank.
same as the cams.
people way over complicate this entirely too much.
to set the timing mark on the crank, without the crank pulley installed, you simply put the crank bolt in,tighten by hand, when it stops, use a ratchet or wrench to turn the crank.
same as the cams.
people way over complicate this entirely too much.
#26
no....you wont...dont over think....dont over complicate
you guys are killing me!!!!!!!
im just going to stop posting all together. I do this stuff for a living
be thankfull.you dont have a true 4 cam engine. we have a master/slave ....or..... primary/secondary cam......depending on who you ask.
1 crank, 2 cams- a belt marked as such.
dont over think it, the belt is a 10 minute job.
all the labor is removing and installing everything before and after the fact
#27
INSTALLATION
1. INSTALL CRANKSHAFT TIMING PULLEY
(a) Align the timing pulley set key with the key groove of the
pulley.
(b) Using SST and a hammer, tap in the timing pulley, facing
the flange side inward.
SST 09223–46011
2. INSTALL NO.1 IDLER PULLEY
(a) Apply adhesive 2 or 3 threads of the pivot bolt.
Adhesive:
Part No. 08833–00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(b) Using a 10 mm hexagon wrench, install the plate washer
and idler pulley with the pivot bolt.
Torque: 34.5 N·m (350 kgf·cm, 25 ft·lbf)
(c) Check that the pulley bracket moves smoothly.
3. INSTALL NO.2 IDLER PULLEY
(a) Install the idler pulley with the bolt.
Torque: 34.5 N·m (350 kgf·cm, 25 ft·lbf)
(b) Check that the idler pulley moves smoothly.
4. TEMPORARILY INSTALL TIMING BELT
NOTICE:
The engine should be cold.
(a) Remove any oil or water on the crankshaft pulley, oil
pump pulley, water pump pulley, No.1 idler pulley and
No.2 idler pulley, and keep them clean.
NOTICE:
Only wipe the pulleys; do not use any cleansing agent.
(b) Align the installation mark on the timing belt with the timing
mark of the crankshaft timing pulley.
(c) Install the timing belt on the crankshaft timing pulley, No.1
idler pulley and No.2 idler pulley.
5. INSTALL TIMING BELT COVER SPACER
(a) Install the gasket to the cover spacer.
(b) Install the cover spacer.
6. INSTALL TIMING BELT GUIDE
Install the belt guide, facing the cup side outward.
7. INSTALL NO.1 TIMING BELT COVER
(a) Install the gasket to the timing belt cover.
(b) Install the timing belt cover with the 4 bolts.
8. INSTALL CRANKSHAFT PULLEY
(a) Align the pulley set key with the key groove of the crankshaft
pulley.
(b) Using SST and a hammer, tap in the crankshaft pulley.
SST 09223–46011
9. INSTALL DRIVE BELT TENSIONER
Install the belt tensioner with the bolt and 2 nuts.
Torque: 16 N·m (160 kgf·cm, 12 ft·lbf)
HINT:
Use a bolt 106 mm (4.18 in.) in length.
10. INSTALL GENERATOR
(See page CH–18)
11. CHECK CRANKSHAFT PULLEY POSITION
Check that the timing mark of the crankshaft pulley is aligned
with the centers of the crankshaft pulley and the idler pulley bolt.
12. INSTALL LH CAMSHAFT TIMING PULLEY
(a) Align the camshaft knock pin with the knock pin groove of
the timing pulley, and slide on the timing pulley.
(b) Slide the timing pulley on the camshaft, facing the ”L”
mark forward.
(c) Using SST, install the pulley bolt.
SST 09960–10010 (09962–01000, 09963–01000)
Torque: 108 N·m (1,100 kgf·cm, 80 ft·lbf)
13. INSTALL RH CAMSHAFT TIMING PULLEY
(a) Align the camshaft knock pin with the knock pin groove of
the timing pulley, and slide on the timing pulley.
(b) Slide the timing pulley on the camshaft, facing the ”R”
mark forward.
(c) Using SST, install the 4 pulley bolts.
SST 09960–10010 (09962–01000, 09963–01000)
Torque: 108 N·m (1,100 kgf·cm, 80 ft·lbf)
14. CONNECT TIMING BELT TO LH CAMSHAFT
TIMING PULLEY
(a) Remove any oil or water on the LH camshaft timing pulley,
and keep it clean.
NOTICE:
Only wipe the pulleys; do not use any cleansing agent.
Using SST, turn the LH camshaft timing pulley. Align the
installation mark on the timing belt with the timing mark of
the camshaft timing pulley, and hang the timing belt on the
LH camshaft timing pulley.
SST 09960–10010 (09962–01000, 09963–01000)
(c) Using SST, turn the LH camshaft timing pulley counterclockwise
until there is tension between the crankshaft
timing pulley and LH camshaft timing pulley.
SST 09960–10010 (09962–01000, 09963–01000)
15. CONNECT TIMING BELT TO RH CAMSHAFT
TIMING PULLEY
(a) Remove any oil or water on the RH camshaft timing pulley
and water pump pulley, and keep them clean.
NOTICE:
Only wipe the pulleys; do not use any cleansing agent.
(b) Using SST, turn the RH camshaft timing pulley. Align the
installation mark on the timing belt with the timing mark of
the camshaft timing pulley, and hang the timing belt on the
RH camshaft timing pulley.
SST 09960–10010 (09962–01000, 09963–01000)
16. SET TIMING BELT TENSIONER
(a) Using a press, slowly press in the push rod using 981 –
9,807 N (100 – 1,000 kgf, 220 – 2,205 lbf) of pressure.
(b) Align the holes of the push rod and housing, pass a 1.27
mm hexagon wrench through the holes to keep the setting
position of the push rod.
(c) Release the press.
(d) Install the dust boot to the belt tensioner.
17. INSTALL TIMING BELT TENSIONER
(a) Temporarily install the belt tensioner with the 2 bolts.
(b) Alternately tighten the 2 bolts.
Torque: 26 N·m (270 kgf·cm, 19 ft·lbf)
(c) Using pliers, remove the 1.27 mm hexagon wrench from
the belt tensioner.
18. CHECK VALVE TIMING
(a) Temporarily install the crankshaft pulley bolt.
(b) Slowly turn the crankshaft pulley 2 revolutions from TDC
to TDC.
NOTICE:
Always turn the crankshaft pulley clockwise.
(c) Check that each pulley aligns with the timing marks as
shown in the illustration.
If the timing marks do not align, remove the timing belt and reinstall
it.
19. TIGHTEN CRANKSHAFT PULLEY BOLT
Using SST, install the pulley bolt.
SST 09213–54015 (90119–08216),
09330–00021
Torque: 245 N·m (2,500 kgf·cm, 181 ft·lbf)
1. INSTALL CRANKSHAFT TIMING PULLEY
(a) Align the timing pulley set key with the key groove of the
pulley.
(b) Using SST and a hammer, tap in the timing pulley, facing
the flange side inward.
SST 09223–46011
2. INSTALL NO.1 IDLER PULLEY
(a) Apply adhesive 2 or 3 threads of the pivot bolt.
Adhesive:
Part No. 08833–00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(b) Using a 10 mm hexagon wrench, install the plate washer
and idler pulley with the pivot bolt.
Torque: 34.5 N·m (350 kgf·cm, 25 ft·lbf)
(c) Check that the pulley bracket moves smoothly.
3. INSTALL NO.2 IDLER PULLEY
(a) Install the idler pulley with the bolt.
Torque: 34.5 N·m (350 kgf·cm, 25 ft·lbf)
(b) Check that the idler pulley moves smoothly.
4. TEMPORARILY INSTALL TIMING BELT
NOTICE:
The engine should be cold.
(a) Remove any oil or water on the crankshaft pulley, oil
pump pulley, water pump pulley, No.1 idler pulley and
No.2 idler pulley, and keep them clean.
NOTICE:
Only wipe the pulleys; do not use any cleansing agent.
(b) Align the installation mark on the timing belt with the timing
mark of the crankshaft timing pulley.
(c) Install the timing belt on the crankshaft timing pulley, No.1
idler pulley and No.2 idler pulley.
5. INSTALL TIMING BELT COVER SPACER
(a) Install the gasket to the cover spacer.
(b) Install the cover spacer.
6. INSTALL TIMING BELT GUIDE
Install the belt guide, facing the cup side outward.
7. INSTALL NO.1 TIMING BELT COVER
(a) Install the gasket to the timing belt cover.
(b) Install the timing belt cover with the 4 bolts.
8. INSTALL CRANKSHAFT PULLEY
(a) Align the pulley set key with the key groove of the crankshaft
pulley.
(b) Using SST and a hammer, tap in the crankshaft pulley.
SST 09223–46011
9. INSTALL DRIVE BELT TENSIONER
Install the belt tensioner with the bolt and 2 nuts.
Torque: 16 N·m (160 kgf·cm, 12 ft·lbf)
HINT:
Use a bolt 106 mm (4.18 in.) in length.
10. INSTALL GENERATOR
(See page CH–18)
11. CHECK CRANKSHAFT PULLEY POSITION
Check that the timing mark of the crankshaft pulley is aligned
with the centers of the crankshaft pulley and the idler pulley bolt.
12. INSTALL LH CAMSHAFT TIMING PULLEY
(a) Align the camshaft knock pin with the knock pin groove of
the timing pulley, and slide on the timing pulley.
(b) Slide the timing pulley on the camshaft, facing the ”L”
mark forward.
(c) Using SST, install the pulley bolt.
SST 09960–10010 (09962–01000, 09963–01000)
Torque: 108 N·m (1,100 kgf·cm, 80 ft·lbf)
13. INSTALL RH CAMSHAFT TIMING PULLEY
(a) Align the camshaft knock pin with the knock pin groove of
the timing pulley, and slide on the timing pulley.
(b) Slide the timing pulley on the camshaft, facing the ”R”
mark forward.
(c) Using SST, install the 4 pulley bolts.
SST 09960–10010 (09962–01000, 09963–01000)
Torque: 108 N·m (1,100 kgf·cm, 80 ft·lbf)
14. CONNECT TIMING BELT TO LH CAMSHAFT
TIMING PULLEY
(a) Remove any oil or water on the LH camshaft timing pulley,
and keep it clean.
NOTICE:
Only wipe the pulleys; do not use any cleansing agent.
Using SST, turn the LH camshaft timing pulley. Align the
installation mark on the timing belt with the timing mark of
the camshaft timing pulley, and hang the timing belt on the
LH camshaft timing pulley.
SST 09960–10010 (09962–01000, 09963–01000)
(c) Using SST, turn the LH camshaft timing pulley counterclockwise
until there is tension between the crankshaft
timing pulley and LH camshaft timing pulley.
SST 09960–10010 (09962–01000, 09963–01000)
15. CONNECT TIMING BELT TO RH CAMSHAFT
TIMING PULLEY
(a) Remove any oil or water on the RH camshaft timing pulley
and water pump pulley, and keep them clean.
NOTICE:
Only wipe the pulleys; do not use any cleansing agent.
(b) Using SST, turn the RH camshaft timing pulley. Align the
installation mark on the timing belt with the timing mark of
the camshaft timing pulley, and hang the timing belt on the
RH camshaft timing pulley.
SST 09960–10010 (09962–01000, 09963–01000)
16. SET TIMING BELT TENSIONER
(a) Using a press, slowly press in the push rod using 981 –
9,807 N (100 – 1,000 kgf, 220 – 2,205 lbf) of pressure.
(b) Align the holes of the push rod and housing, pass a 1.27
mm hexagon wrench through the holes to keep the setting
position of the push rod.
(c) Release the press.
(d) Install the dust boot to the belt tensioner.
17. INSTALL TIMING BELT TENSIONER
(a) Temporarily install the belt tensioner with the 2 bolts.
(b) Alternately tighten the 2 bolts.
Torque: 26 N·m (270 kgf·cm, 19 ft·lbf)
(c) Using pliers, remove the 1.27 mm hexagon wrench from
the belt tensioner.
18. CHECK VALVE TIMING
(a) Temporarily install the crankshaft pulley bolt.
(b) Slowly turn the crankshaft pulley 2 revolutions from TDC
to TDC.
NOTICE:
Always turn the crankshaft pulley clockwise.
(c) Check that each pulley aligns with the timing marks as
shown in the illustration.
If the timing marks do not align, remove the timing belt and reinstall
it.
19. TIGHTEN CRANKSHAFT PULLEY BOLT
Using SST, install the pulley bolt.
SST 09213–54015 (90119–08216),
09330–00021
Torque: 245 N·m (2,500 kgf·cm, 181 ft·lbf)
#28
no....you wont...dont over think....dont over complicate
you guys are killing me!!!!!!!
im just going to stop posting all together. I do this stuff for a living
be thankfull.you dont have a true 4 cam engine. we have a master/slave ....or..... primary/secondary cam......depending on who you ask.
1 crank, 2 cams- a belt marked as such.
dont over think it, the belt is a 10 minute job.
all the labor is removing and installing everything before and after the fact
you guys are killing me!!!!!!!
im just going to stop posting all together. I do this stuff for a living
be thankfull.you dont have a true 4 cam engine. we have a master/slave ....or..... primary/secondary cam......depending on who you ask.
1 crank, 2 cams- a belt marked as such.
dont over think it, the belt is a 10 minute job.
all the labor is removing and installing everything before and after the fact
Dashan, what the manual suggests is that you can turn the LCam a little to get the timing belt on, if the crank is at TDC+50 you have some play. You also have to take up the slack by turning it enough to tighten the belt on that side, to get the other side on the RCam. It has a pic showing this with the cam tool in one hand and the belt in the other.
Last edited by deanbrown; 07-07-11 at 10:35 PM.
#29
a 350 degree turn is not the same as 360.
360 is a damage point....that and beyond.
a 360 degree is damage on an interferance motor.
not 350.
you backyard guys pride so muxh on pride, but its sooooooo overcomplicted. 3 days for this-4 days for that. not following through a simple procedure.
im going to tell my boss tomarrow to fire me because the 7 years ive worked for him with a 4% comeback rate, im dumb and cant do anything right.
whoo hoo, guess im getting a 3 day weekend!!!!
dayum...
360 is a damage point....that and beyond.
a 360 degree is damage on an interferance motor.
not 350.
you backyard guys pride so muxh on pride, but its sooooooo overcomplicted. 3 days for this-4 days for that. not following through a simple procedure.
im going to tell my boss tomarrow to fire me because the 7 years ive worked for him with a 4% comeback rate, im dumb and cant do anything right.
whoo hoo, guess im getting a 3 day weekend!!!!
dayum...
#30
BahHumBug
iTrader: (10)
no....you wont...dont over think....dont over complicate
you guys are killing me!!!!!!!
im just going to stop posting all together. I do this stuff for a living
be thankfull.you dont have a true 4 cam engine. we have a master/slave ....or..... primary/secondary cam......depending on who you ask.
1 crank, 2 cams- a belt marked as such.
dont over think it, the belt is a 10 minute job.
all the labor is removing and installing everything before and after the fact
you guys are killing me!!!!!!!
im just going to stop posting all together. I do this stuff for a living
be thankfull.you dont have a true 4 cam engine. we have a master/slave ....or..... primary/secondary cam......depending on who you ask.
1 crank, 2 cams- a belt marked as such.
dont over think it, the belt is a 10 minute job.
all the labor is removing and installing everything before and after the fact