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ML subwoofer defect and how to fix it

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Old 03-12-06, 11:02 AM
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emissivity
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Default ML subwoofer defect and how to fix it

I've read several reports of people blowing their ML subwoofer listening to music with too much bass. My IS350 has 800miles and I've already blown the subwoofer after a briefly listening to rap music. My warranty covers the blown sub, but I'm sure it'll blow again soon. The fix is pretty easy to do and I've tested the sub at high volume. If your subwoofer is busted just fix it, because it'll be better than before.

The defect: The glue between the diaphram and plastic ring doesn't hold up too well under extreme bass output.

Fix: Apply epoxy to the diaphram and plastic ring. JB weld is recommended.

Steps to fix it:
1) Remove the rear seat to get access to the rear deck. Read IS_250's thread on how to remove the seats. https://www.clublexus.com/forums/sho...ight=subwoofer
2) Remove the subwoofer and inspect the damage.
3) Mix ratio 1:1 JB weld.
4) Use a small flat mixing knife to apply epoxy. You can buy one at a local art store. You need something flat and small to apply the epoxy between the diaphragm and ring.
5) VERY IMPORTANT Let the subwoofer dry overnight or 12 hours.
6) Reinstall everything and test your sub with extreme bass music.

I wrote Lexus about the defect and suggested alternative adhesive on the subwoofer. I'm still surpirsed this little 7.5" subwoofer can put out clean bass.



[IMG]IMG_1149.JPG[/IMG]
Attached Thumbnails ML subwoofer defect and how to fix it-img_1149.jpg  

Last edited by emissivity; 03-12-06 at 02:48 PM.
Old 03-12-06, 11:03 AM
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emissivity
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top view of the sub
Attached Thumbnails ML subwoofer defect and how to fix it-img_1150.jpg  
Old 03-12-06, 11:04 AM
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emissivity
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The orange diaphragm and the plastic ring. Notice the adhesive failure between the two.
Attached Thumbnails ML subwoofer defect and how to fix it-img_1151.jpg  

Last edited by emissivity; 03-12-06 at 02:48 PM.
Old 03-12-06, 11:06 AM
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emissivity
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JB weld epoxy applied around the diaphragm. Yes, it does look messy but I'm sure you can else do a cleaner job than me I recommend applying the epoxy between the diaphragm and plastic ring for the best contact. You'll need a flat plastic mixing knife to do it.
Attached Thumbnails ML subwoofer defect and how to fix it-img_1156.jpg  

Last edited by emissivity; 03-12-06 at 02:48 PM.
Old 03-12-06, 11:07 AM
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emissivity
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This is epoxy I recommend using. JB weld
Attached Thumbnails ML subwoofer defect and how to fix it-img_1157.jpg  
Old 03-12-06, 11:19 AM
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Tony1
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Its amazing that they charge you about $1500 extra for the ML and then put
a crappy sub in.
Old 03-12-06, 11:22 AM
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TimboIS
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I don't think Mark Levinson had rap in mind when they designed the system.

I would use something with a little flex, like PFM. The stuff is great! To me JB is way to hard, and could itself lend to distortion or further tearing,

FYI. it's spelled diaphragm.
Old 03-12-06, 11:22 AM
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IS_250
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great write up.. was this the sub that they replaced? or did you opt to fix it yourself instead of having lexus swap it out?
Old 03-12-06, 12:55 PM
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Langdell
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Originally Posted by TimboIS
I don't think Mark Levinson had rap in mind when they designed the system.
Which brings me to my question. Are these sub blow-outs showing up only when people are playing loud, thumping rap/hip hop? Or has it been known to happen from playing "normal" music at reasonably loud volume levels?

I'm not one to cruise around blasting hip hop loud enough to set off car alarms. But I often listen to classic rock with strong bass lines. And I tend to have the volume at a level that passengers--but not people in other cars--complain is too loud. I'm a little concerned if my options are to either rip up the interior of my new $44+K car or risk the sub blowing out.
Old 03-12-06, 02:51 PM
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emissivity
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Originally Posted by Tony1
Its amazing that they charge you about $1500 extra for the ML and then put
a crappy sub in.
I love my ML more now than before. I still think it's a great system. I'm amazed at how much bass this little 7.5" sub is putting out. (with the epoxy fix, of course) I wrote Lexus about this defect and I hope they take care of this issue quickly. If I get a response from them, I'll glady scan and post it.
Old 03-12-06, 03:01 PM
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emissivity
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Originally Posted by Langdell
Which brings me to my question. Are these sub blow-outs showing up only when people are playing loud, thumping rap/hip hop? Or has it been known to happen from playing "normal" music at reasonably loud volume levels?

I'm not one to cruise around blasting hip hop loud enough to set off car alarms. But I often listen to classic rock with strong bass lines. And I tend to have the volume at a level that passengers--but not people in other cars--complain is too loud. I'm a little concerned if my options are to either rip up the interior of my new $44+K car or risk the sub blowing out.
I usually listen to 80's pop and some jazz during my commute drive. Once in a while I'll throw in a rap cd when the mood sets in.

What blew my speakers: Too Short "Blow the Whistle"

I think the ML was designed for all types of music. The problem lies with the adhesive selection for mounting the diaphragm to the ring. I believe it's a minor issue that can be easily fixed in production.
Old 03-12-06, 03:07 PM
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emissivity
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Originally Posted by IS_250
great write up.. was this the sub that they replaced? or did you opt to fix it yourself instead of having lexus swap it out?
Thanks to your earlier write up, removing the seats and rear deck was pretty easy. I notified the dealer about the problem and they were willing to take a look at it but it would take a whole day. So I told them I'll take it off and bring it in for inspection. They quickly filed a warranty report and ordered a new ML sub. (it'll take 2 weeks to arrive) Once I receive it, I'm going to epoxy it and sell it to my friend with the regular audio system....aka blow-proof sub
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