Lexus Considering Assembly of ES Models in India
#1
Lexus Considering Assembly of ES Models in India
Lexus Considering Assembly of ES Models in India
By Chad Haire
Is a new assembly plant in India the works for Lexus? Here is a closer look at the facts.
By Chad Haire
Is a new assembly plant in India the works for Lexus? Here is a closer look at the facts.
#3
Lexus Fanatic
iTrader: (20)
#4
I'm having a hard time navigating through the link. Is the market for these ES's outside the US?
#5
Lexus Fanatic
iTrader: (20)
slideshow says they've "made the decision to start assembling Lexus brand cars in India, starting with the popular ES350 model" while thread title says they're considering it. which is it?
#6
Lexus Fanatic
I haven't been following but it would be like BMW assembling the 3 series in Mexico. These countries can absolutely do anything anybody wants, esp. when state of the art factories are created...but again, the image suffers...
#7
Lexus Fanatic
iTrader: (20)
and the key word apparently is 'assembling', i.e., not manufacturing.
The plan for Lexus in not to manufacture in India but ship prefabricated parts from Japan for assembly at lower tariff fees. This would result in a more simple structure in the car making process, and with proper procedures and monitoring, quality control can be maintained.
Trending Topics
#8
Lexus Fanatic
iTrader: (20)
one more factoid...
it takes no more than 5 minutes to crank out a brand new Lexus ES-350 off the line. On a good day, this drops to 3 minutes a car.
#10
Lexus Fanatic
I personally know someone who works at the Ford plant off the QEW in the GTA. It takes 8 hours I believe to make one Edge (will double check). I believe every 5 minutes a new ES comes off the line is what it supposed to mean.
#12
Lexus Champion
You're right! But I'd wonder though about image vs. savings....one would think the brand image is more valuable.....
I haven't been following but it would be like BMW assembling the 3 series in Mexico. These countries can absolutely do anything anybody wants, esp. when state of the art factories are created...but again, the image suffers...
I haven't been following but it would be like BMW assembling the 3 series in Mexico. These countries can absolutely do anything anybody wants, esp. when state of the art factories are created...but again, the image suffers...
#13
Lexus Fanatic
Well, when I did the Ford EcoSport review and pointed out the fact that it was made in India, there was a lot of griping here on the set about it....not from me, but from some others. But, now that we're talking about Lexus products being made in India, suddenly, that's now OK?
#14
Lexus Champion
Well, when I did the Ford EcoSport review and pointed out the fact that it was made in India, there was a lot of griping here on the set about it....not from me, but from some others. But, now that we're talking about Lexus products being made in India, suddenly, that's now OK?
If Lexus does plan to send cars assembled in India to the US, then yes, people will be up in arms. There are already lots of CL posters who refuse to buy a North American built Lexus.
Last edited by JDR76; 03-08-18 at 11:43 AM.
#15
Lexus Champion
Think of a kit car. The car is (partially) built at the source (such as the Lexus plant in Japan) then taken apart and the knocked down parts are crated for shipment. At the destination, the parts are uncrated and the car reassembled.
CKD assembly is not familiar here in North America although Volvo had an assembly plant in Halifax, Nova Scotia, Canada from 1963 to 1998 that assembled Volvos from kits shipped from Sweden.
The benefits of CKD assembly include:
- Avoiding import tariffs on complete product by shipping parts instead of the complete product. This was the reason for the Volvo plant.
- The destination factory does not have to be a full automotive manufacturing line and so the workers do not have to be as highly skilled as in a normal assembly plant. This is beneficial in places such as Malaysia or India where the labour may be plentiful but they may have very little manufacturing skills.
- Because the vehicle is only assembled at the destination (think of those plastic snap-together car or airplane models we played with as children), concerns about poor quality control are lessened.
- Assembly by Indian labour is cheaper than assembly by Japanese labour. This would allow Toyota / Lexus to lower the price of an ES assembled in India.
- I am speculating that India may be willing to pay for a factory and provide the labour, in order to learn the secrets of high-tech manufacturing from knowledge transfer. Toyota would be getting an assembly plant for very little up-front costs.
- India may have trade agreements with neighbouring countries that allows for goods exported from India to be free of (or much lower) tariffs than equivalent goods shipped from Japan.
Assembly Plants in India
In spite of this perceived reputation, many other manufacturers have been assembling cars in Indian plants, with Hyundai, Ford, Chevrolet, and Suzuki being a few. The plan for Lexus in not to manufacture in India but ship prefabricated parts from Japan for assembly at lower tariff fees. This would result in a more simple structure in the car making process, and with proper procedures and monitoring, quality control can be maintained.
In spite of this perceived reputation, many other manufacturers have been assembling cars in Indian plants, with Hyundai, Ford, Chevrolet, and Suzuki being a few. The plan for Lexus in not to manufacture in India but ship prefabricated parts from Japan for assembly at lower tariff fees. This would result in a more simple structure in the car making process, and with proper procedures and monitoring, quality control can be maintained.