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Polyurethane diff bushing diy (mini version)

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Old 06-25-13, 09:32 PM
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xspsi6
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Default Polyurethane diff bushing diy (mini version)

I finally got around to installing my polyurethane diff bushings in my gs300 today and I forgot how much of a difference this makes!

Big shout out to the boys at MAS performance for the use of the shop and btw they sell and install these and just happen to have a nasty 9 second sc300 on a stock long block!

Diff clunk is gone and the car feels way more connected to the road also spins the tires much more easy now.

Now on to the how to.....

1st raise the car in the air then unbolt the mufflers and the rear diff mounts (3 12 mm allen bolts) and the 2 ear mount bolts (17mm) then lower the diff down about 3-4 inches just enough to get an air chisel in there to chisel out the old soft rubber bushings which should take about 5-10 mns to do
Then you need to get them on the ground and burn out the center dowel to re use in the polyurethane bushings,

Next install the center dowel in the polyurethane bushings then coat them in wd40 and hand press them together in the diff ear then put the round donut looking piece on top of the ear along with the stainless washer on top of that and it will center with the bolt so just bolt everything up in the reverse of how you took it out

Also no need to pull the diff out of the car and takes about 2 hours from start to finish with the right tools in a shop and can be done on the ground but will take longer but doable none the less.

This how it looks installed ....
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Old 06-25-13, 09:37 PM
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Here is a bonus pic of the 9 second stock block sc300

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Old 06-26-13, 06:40 PM
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BayAreaLex
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Let us know how it turns out. Hope you don't get that dreaded poly squeak.
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Old 06-26-13, 08:21 PM
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RikTT
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Figured I'd chip in for others wondering about the sleeve/burning process...

This is the OEM diff ear mount when removed (air chiseled OR hammer & big dull flathead)


I used a torch to light them up *Do at your own risk* I assume you know it's fire & what it can do


Here is a quick vid below of it in action burning up. Just give it a few mins to get burnt down to the sleeve core. *WEAR PROTECTIVE GLOVES OBVIOUSLY* Very easy to scrape of the melted remaining rubber with a big flathead. *TIP* Use a big foil baking tray to not dirty your garage/driveway Water container handy might be a good idea or as I did, used the snow




This is what it looks like burnt w/o the oem rubber


Here is the final product of what you want. After cooling of, I rubbed a semi coarse sandpaper over it Just slip in the sleeve and re-install


Kit has the poly bushings (4 pc) and new washers for the sandwich fit.

Now I have installed these on my SC (GTE swapped) and I have the solid Titan versions on one of my Supras. ALL these rear ends bolt up the SAME so install/remove are identical. They both make a drastic difference and reduces some of the wheel hop (especially manuals) associated not forgetting the clunk at times . Take a normal spin round the block before you nail it making sure things are cool. The poly's are very streetable with no NVH to report and you will still feel like you're in a sweet Lexus


-Rik
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Old 06-26-13, 09:27 PM
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Originally Posted by BayAreaLex
Let us know how it turns out. Hope you don't get that dreaded poly squeak.
There is zero possibility of any squeak with these as they only support the diff in place and hold it firmly there thus eliminating wheel hop and diff clunk while giving the car a much more predictable feel as the stock very soft rubber ones are the root cause of wheel hop in these cars.
I run them in my supra and had them in my sc400 and now my gs300 so even stock cars can gain a major improvement with them

Thanks RikTT for picking up the parts I forgot to take pics of so hopefully this can help people in the future who install these.
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Old 11-04-13, 11:57 AM
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jeffreyjje
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Default poly diff bushings

any poly diff bushings still available??/
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Old 11-16-13, 09:33 PM
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MRol247
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I'm also interested in these. Still available for purchase?
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