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Oops! Snapped off a rear caliper bolt!

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Old 09-13-09, 02:16 PM
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trhs75
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Default Oops! Snapped off a rear caliper bolt!

I was changing my daughter's brakes today -- got the front pads and rotors changed, and I was able to loosen the rear caliper bolts except for the right rear upper one which snapped off at the head. That ended the brake work for today!

Naturally, in the salt belt, the right side gets pretty rusty. I don't know how to get the rest of the bolt out without taking it to the dealer, which sort of negates the advantage of saving money by doing things myself. Has anyone else done this?

Also, I noticed with the new front pads (Lexus parts), there are no raised nibs to position the anti-squeal shims which were in there before, so I just sprayed the back of the pads with NAPA anti-squeal spray and installed the pads. So far, it seems OK.
Old 09-13-09, 02:42 PM
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Lexmex
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Originally Posted by trhs75
I was changing my daughter's brakes today -- got the front pads and rotors changed, and I was able to loosen the rear caliper bolts except for the right rear upper one which snapped off at the head. That ended the brake work for today!

Naturally, in the salt belt, the right side gets pretty rusty. I don't know how to get the rest of the bolt out without taking it to the dealer, which sort of negates the advantage of saving money by doing things myself. Has anyone else done this?

Also, I noticed with the new front pads (Lexus parts), there are no raised nibs to position the anti-squeal shims which were in there before, so I just sprayed the back of the pads with NAPA anti-squeal spray and installed the pads. So far, it seems OK.
Happened to me when I was in Mexico on my front passenger side.

My uncle ended up having to take a drill to it, pointed it right at the middle of the bolt and made a hole. We then stuck a hex wrench in that hole (tapping it in a bit with a hammer) and slowly was able to turn it and get it out.
Old 09-13-09, 03:24 PM
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trhs75
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What a chore -- I new it wouldn't be easy! Thanks for the input. I don't know if I'm as skilled as you and your family, so I may have someone else do it so I don't make it any worse than it is!!
Old 09-14-09, 04:28 AM
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AlexusAnja
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If it was in that tight that you broke the head, it's not going to come out using a reverse bit. I'm afraid that LexMex's way is the only way at this point to remove it. Not a pretty, or easy job... gonna cost you at mechanics too.
Old 09-14-09, 07:58 AM
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Lexmex
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It's actually something I always dread the next time I have to change out my pads (which I haven't done since Mexico back in 2007), but plan to show some updates when it comes time to do so.
Old 09-14-09, 10:21 AM
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dzell81
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Same thing happened to me a couple of weeks ago. I was replacing the pads and rotors on all four corners. Everything was going smooth and quickly through the first three corners...... Then as I'm taking the caliper off of the bracket on the fourth and final corner - the bolt breaks off in the caliper bracket. I spent three hours trying the get it out, but it wouldn't budge. No one in the greater DC area had a caliper bracket. The dealership said they could order it for $237, but Autozone got it for me in two days for $25. Good luck.
Old 09-14-09, 08:16 PM
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trhs75
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Going into the shop tomorrow. If they can't get the bolt out, I may take dzell81's advice and order my own caliper bracket!
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