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2006 IS250 LS1 Swap

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Old 06-24-13, 04:39 PM
  #136  
Thumper28
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Originally Posted by Gville350
Will ABS be able to re-introduced into the vehicle?
I'm not planning on it. If I went automatic, there would have been room for the ABS control unit but I needed the space for the clutch master cylinder and reservoir. I also reviewed the wiring manual and it look like the ABS unit gets a few signals from the engine ECU so I am not convinced that it would function properly even if I left it in.

I guess I'll have to leave a little extra room in front of me when I drive in the rain. I also won't have any traction control to start out with so that should be fun. Holley makes a module for a few hundred buck that I may add on depending on the drivability without it.

Just ordered my driveshaft and all the pieces to my exhaust system today so come next weekend I should have some good progress to post.
Old 06-25-13, 01:16 PM
  #137  
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^Kinda expected that answer; I hope the braking systems don't give you fits!

Best of luck on your on-going small block 2IS adventure!
Old 06-25-13, 10:25 PM
  #138  
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good job done so far, keep it up
Old 06-26-13, 05:18 AM
  #139  
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Originally Posted by Thumper28
I'm not planning on it. If I went automatic, there would have been room for the ABS control unit but I needed the space for the clutch master cylinder and reservoir. I also reviewed the wiring manual and it look like the ABS unit gets a few signals from the engine ECU so I am not convinced that it would function properly even if I left it in.

I guess I'll have to leave a little extra room in front of me when I drive in the rain. I also won't have any traction control to start out with so that should be fun. Holley makes a module for a few hundred buck that I may add on depending on the drivability without it.

Just ordered my driveshaft and all the pieces to my exhaust system today so come next weekend I should have some good progress to post.
One question Thumper...How come you did not just source the 6 speed clutch master cylinder and pedals to avoid all the fabricating in that area?
Old 06-26-13, 09:21 AM
  #140  
mattsti10
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Props Thumper this is an awesome build and I cannot wait to see the end result!
Old 06-27-13, 09:56 AM
  #141  
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Originally Posted by B16da9
One question Thumper...How come you did not just source the 6 speed clutch master cylinder and pedals to avoid all the fabricating in that area?
That's a great question, one that I have been asking myself for a while now. I originally looked for a manual IS250 to use for the swap but they were few and far between. I couldn't find any used parts so I priced out the full clutch system new from Lexus and it was pretty expensive, I think everything would total about $400-$500.

The Wilwood pedal and clutch master cylinder only cost about $150 for both and I could get the cylinder size that I knew worked for an LS1 clutch. At the time I didn't realize the space constraints were so tight so given the time I spent on the clutch I probably could have justified getting the Lexus clutch. Maybe the next guy will try that out.
Old 06-27-13, 10:29 AM
  #142  
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Originally Posted by Thumper28
That's a great question, one that I have been asking myself for a while now. I originally looked for a manual IS250 to use for the swap but they were few and far between. I couldn't find any used parts so I priced out the full clutch system new from Lexus and it was pretty expensive, I think everything would total about $400-$500.

The Wilwood pedal and clutch master cylinder only cost about $150 for both and I could get the cylinder size that I knew worked for an LS1 clutch. At the time I didn't realize the space constraints were so tight so given the time I spent on the clutch I probably could have justified getting the Lexus clutch. Maybe the next guy will try that out.
Gotcha.....well I look forward to seeing the finish product. Also where in Florida are you located?
Old 06-27-13, 07:26 PM
  #143  
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I did some more work yesterday and received a few shipments.

I got my drive shaft delivered today. I am in no way plugging Performance Shaft Technologies (PST) yet, especially since I don't know if it fits. But as far as customer service goes they are top notch. I sent out the rear flange yoke which arrived at PST on Tuesday and I received my custom length, assembled, and balanced drive shaft today. That is some ridiculously quick turn around time. I should know tomorrow night how it fits.

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I also received most of my exhaust components today. I ordered the Flowmaster stainless steel 2.5" U-fit kit so right now it's a bunch of tubes but I have looked at some of the true dual exhausts out there on IS250s and it looks like the kit should give me everything I need to piece together a system.

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On the engine side I opted for the Hooker LS Cast Iron Manifolds. I know I won't get the performance of long tube headers but they are still a really nice product and it's really tight on the drivers side due to the steering shaft so this was the next best option to spending $1000+ on custom headers. Maybe I'll upgrade in the future. I also ordered a 2.5" Magnaflow x-pipe. I have not decided on a muffler yet, still doing my research and I am open to suggestions.

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Now on to the work. I did a lot of work that doesn't show much in the pictures. I installed 2 firewall gaskets, 1 on the passenger side for the main harness and 1 on the drivers side for the gauges and factory wiring connection.


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If you look on the drivers side near the front of the car, you can see where I tied into the factory ECU harness for the starter, fans, and alternator connections. I made a little plastic plate to seal the hole where the engine harness egressed the ECU box and ran my braided loom through the plate.

I also connected almost the entire Holley EFI harness. I was amazed at how well it was laid out. I know I sound like an infomercial but I just really appreciate a well made product. Again, I guess I'll hold out on my full endorsement until I run the engine for a while.

Last thing I did for the night was cut my throttle cable. It was a little long when I first installed it so I cut about 9" off the 36" cable. The cable is pretty abrasive so I also added 2 short sections of heat shrink to the cable where it could possible scrape the intake manifold or fuel rail. I though it came out pretty nice.

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There are a lot of parts in my garage, this weekend should be fun.
Old 06-27-13, 07:41 PM
  #144  
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looks good
Old 06-27-13, 08:04 PM
  #145  
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Originally Posted by B16da9
Gotcha.....well I look forward to seeing the finish product. Also where in Florida are you located?
I live in the West Palm Beach area.
Old 06-28-13, 06:56 AM
  #146  
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well done so far, Love to see how it turn out.
Old 06-30-13, 03:55 PM
  #147  
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Ordered headers before working out the steering linkage to the rack? Or did you already get that all worked out?
Old 06-30-13, 07:21 PM
  #148  
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one of the baddest thread here. props to you brah!
Old 07-01-13, 05:25 AM
  #149  
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Originally Posted by Thumper28
That's a great question, one that I have been asking myself for a while now. I originally looked for a manual IS250 to use for the swap but they were few and far between. I couldn't find any used parts so I priced out the full clutch system new from Lexus and it was pretty expensive, I think everything would total about $400-$500.

The Wilwood pedal and clutch master cylinder only cost about $150 for both and I could get the cylinder size that I knew worked for an LS1 clutch. At the time I didn't realize the space constraints were so tight so given the time I spent on the clutch I probably could have justified getting the Lexus clutch. Maybe the next guy will try that out.
I don't know the specs on the 250 or 350 but I know the factory master cylinder on the IS300 doesn't have enough power to move the LS1 clutch. That's why those swaps typically use a GM 7/8" master (or aftermarket) instead of the the Lexus 5/8" Master.
Old 07-02-13, 04:47 PM
  #150  
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Coming along VERY nicely!!! Do you plan to dress up the engine with nice shiny or colored parts?


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