LS - 1st and 2nd Gen (1990-2000) Discussion topics related to the 1990 - 2000 Lexus LS400

All my crazy Lexus issues SOLVED!! (ECU-leaking capacitor)

Thread Tools
 
Search this Thread
 
Old 09-23-13, 07:10 PM
  #466  
Yamae
Moderator
 
Yamae's Avatar
 
Join Date: Aug 2011
Location: Japan
Posts: 3,742
Received 855 Likes on 646 Posts
Default

Originally Posted by fsuguy
LSCowboyLS, or Yamae,

I would appreciate some of your expert help with changing the caps in my ECU; I opened up my ECU ('92LS400, p/n 89661-50032 or 175000-4111) and can identify only 9 caps; three appear to be the 47mf, 2 are 10mf, 1 is the 220mf, 1 is 100mf and then there are two by what appears to be Marcon(???) that do not have any capacitance values on the can, but show a voltage rating of 35v with temp. at 105c. These two caps are by themselves on the board that lifts up.

My question is do you have any idea of why there are only 9 caps? the box and boards do not appear to be tampered with, and no indication of leakage on the boards! Also, do you thinkt these two caps by themselves are the 15mf ones?

Thanks for any help and insight you can offer.
Some version of ECUs had 9 electrolytic capacitors and also non-Nichicon capacitors were used. The company Marcon used to be one of the brother companies of Toshiba but now it was sold to Nippon Chemicon. Denso has used Marcon's capacitors but not too many. As far as I was informed, those capacitors had some minor problems at very cold district like Alaska.

Those capacitors seldom leak but the liquid inside evaporates little by little as aged and the capacitance decreases and the ESR increases. Those cause the poor ripple and noise rejection. Judging from the age of your 92, the evaporation must be not little. It would be better for you to replace those as a preventive measure. I am sure you will be noticing that the engine would run better than before after the replacement.
Old 09-23-13, 07:33 PM
  #467  
LScowboyLS
Lexus Champion
Thread Starter
 
LScowboyLS's Avatar
 
Join Date: Dec 2011
Location: Birmingham, AL
Posts: 4,078
Likes: 0
Received 81 Likes on 39 Posts
Default

Originally Posted by fsuguy
LSCowboyLS, or Yamae,

I would appreciate some of your expert help with changing the caps in my ECU; I opened up my ECU ('92LS400, p/n 89661-50032 or 175000-4111) and can identify only 9 caps; three appear to be the 47mf, 2 are 10mf, 1 is the 220mf, 1 is 100mf and then there are two by what appears to be Marcon(???) that do not have any capacitance values on the can, but show a voltage rating of 35v with temp. at 105c. These two caps are by themselves on the board that lifts up.

My question is do you have any idea of why there are only 9 caps? the box and boards do not appear to be tampered with, and no indication of leakage on the boards! Also, do you thinkt these two caps by themselves are the 15mf ones?

Originally Posted by Yamae
Some version of ECUs had 9 electrolytic capacitors and also non-Nichicon capacitors were used. The company Marcon used to be one of the brother companies of Toshiba but now it was sold to Nippon Chemicon. Denso has used Marcon's capacitors but not too many. As far as I was informed, those capacitors had some minor problems at very cold district like Alaska.

Those capacitors seldom leak but the liquid inside evaporates little by little as aged and the capacitance decreases and the ESR increases. Those cause the poor ripple and noise rejection. Judging from the age of your 92, the evaporation must be not little. It would be better for you to replace those as a preventive measure. I am sure you will be noticing that the engine would run better than before after the replacement.

Yes, I can confirm that Marcon (Toshiba) capacitors were used originally on some Lexus models especially in the 90-92 year models (also in many Toyota models in the 1980's), and yes, I believe those are the two 15uF caps you have there
Old 09-23-13, 07:43 PM
  #468  
LScowboyLS
Lexus Champion
Thread Starter
 
LScowboyLS's Avatar
 
Join Date: Dec 2011
Location: Birmingham, AL
Posts: 4,078
Likes: 0
Received 81 Likes on 39 Posts
Default

also, I think the 10th cap you will find hidden up under the frame of the ECU and quite hard to get to!

if it is not there, please recheck the top board where the Marcon's are for a 3rd cap
Old 09-24-13, 08:21 AM
  #469  
fsuguy
Driver School Candidate
 
fsuguy's Avatar
 
Join Date: Oct 2008
Location: florida
Posts: 47
Likes: 0
Received 0 Likes on 0 Posts
Default

Hi,

I may have missed the last cap, but don't think so. Attached are pictures of the boards - 2 for the top that flips open, showing the 2 caps and nothing similar to them. The bottom board has nowhere the last one can hide except behind the ribbon cables, and I don't see them there.

Has anyone else with a '92 experienced this - having only the 9 caps? My LS does not have the trac, so do you think the last one is for that option??

TIA
Attached Thumbnails All my crazy Lexus issues SOLVED!! (ECU-leaking capacitor)-bottom.jpg   All my crazy Lexus issues SOLVED!! (ECU-leaking capacitor)-top1.jpg   All my crazy Lexus issues SOLVED!! (ECU-leaking capacitor)-top2.jpg  
Old 09-24-13, 08:38 AM
  #470  
LScowboyLS
Lexus Champion
Thread Starter
 
LScowboyLS's Avatar
 
Join Date: Dec 2011
Location: Birmingham, AL
Posts: 4,078
Likes: 0
Received 81 Likes on 39 Posts
Default

apparently yours has only 9, I have seen this situation before, but it is less common than 10

PS - I can see 15uF marked on your Marcon caps in your pic!
Old 09-27-13, 12:20 AM
  #471  
YagerD
Driver School Candidate
 
YagerD's Avatar
 
Join Date: Jul 2011
Location: WA
Posts: 32
Likes: 0
Received 1 Like on 1 Post
Default

Is anyone on here selling refurbished ecu's or can fix other peoples? This is a great write up but with my work schedule I just do not have time to do it myself.
Old 09-27-13, 12:30 AM
  #472  
LScowboyLS
Lexus Champion
Thread Starter
 
LScowboyLS's Avatar
 
Join Date: Dec 2011
Location: Birmingham, AL
Posts: 4,078
Likes: 0
Received 81 Likes on 39 Posts
Default

I have seen nothing but really bad work and incorrect capacitors used on all of the "rebuilds" on ebay and elsewhere, as well as the commercial places, they just don't seem to understand the unique rare type of capacitors required for one thing, not to mention some of the soldering skills.

I think the that world is just becoming short of those old school engineering types that put us on the Moon, etc. - these days robots and solderwave machines do all of the soldering and these yahoos that are basicaly mechanics, don't seem to understand that just because it is a 100uF capacitor, doesn't mean there isn't a myriad of different types, and they never seem to want to go to the expense and time of seeking out the rare hard to find expensive type of capacitor that is simultaneously low-ESR, high temperature, high ripple rejection, long life, premium Japanese, as found in my links in post #1
Old 09-27-13, 05:27 PM
  #473  
fsuguy
Driver School Candidate
 
fsuguy's Avatar
 
Join Date: Oct 2008
Location: florida
Posts: 47
Likes: 0
Received 0 Likes on 0 Posts
Default

LScowboyLS,
Hi and thanks for confirming the caps. Fully agree with you about the decline in effort to fix things properly! You and Yamae, as well as several other folk on this forum are exceptions, and for that, happily, we are thankful!

All the best!
Old 09-27-13, 06:01 PM
  #474  
LScowboyLS
Lexus Champion
Thread Starter
 
LScowboyLS's Avatar
 
Join Date: Dec 2011
Location: Birmingham, AL
Posts: 4,078
Likes: 0
Received 81 Likes on 39 Posts
Default

do you see now where it says 15uf on the Marcon caps? (right beside 35V)

did you change the caps yet, how is it running?
Old 09-29-13, 11:48 AM
  #475  
fsuguy
Driver School Candidate
 
fsuguy's Avatar
 
Join Date: Oct 2008
Location: florida
Posts: 47
Likes: 0
Received 0 Likes on 0 Posts
Default

Yes... after I took the pictures I noticed the marking on the other side. I changed the caps and it was fairly straightforward. Had to fashion a makeshift puller out of a paper clip for caps that were in hard to reach spot, though. Can post a pic if anyone cares to see it.

Cannot say yet whether there is a definitive change - I was having intermittent CEL issues - off and on, and that is not happened yet in two days; also, high end running seems smoother and better acceleration - not sure if that is my imagination, but the engine definitely is quieter

None of the caps I replaced were Nichicon, nor are those in the replacement (standby/backup) ECU I got, so I think it possible that the defective caps were in the later gen 1 models and on (ECU #89661-50032). I will replace the caps in the backup ECU, just in case my soldering work was off (don't think it should be, though!)

Thanks to LScowboyLS and Yamae for the very detailed information, part numbers, etc. Would never have undertaken this repair without your help and write-ups.!!!
Old 09-29-13, 11:50 AM
  #476  
fsuguy
Driver School Candidate
 
fsuguy's Avatar
 
Join Date: Oct 2008
Location: florida
Posts: 47
Likes: 0
Received 0 Likes on 0 Posts
Default

...by the way, LVC is one of my favorites from the westerns with Clint Eastwood in the spaghetti westerns!!
Old 09-29-13, 12:18 PM
  #477  
LScowboyLS
Lexus Champion
Thread Starter
 
LScowboyLS's Avatar
 
Join Date: Dec 2011
Location: Birmingham, AL
Posts: 4,078
Likes: 0
Received 81 Likes on 39 Posts
Default

Originally Posted by fsuguy
None of the caps I replaced were Nichicon, nor are those in the replacement (standby/backup) ECU I got, so I think it possible that the defective caps were in the later gen 1 models and on
your car is over 20 years old, your caps were worn out regardless of brand!

and this is LVC, I just got too old to do the westerns any more, so now I rustle up ECU's!
Old 09-29-13, 05:02 PM
  #478  
simrx3
Driver
 
simrx3's Avatar
 
Join Date: Dec 2012
Location: AUS, nsw
Posts: 123
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by fsuguy

Thanks to LScowboyLS and Yamae for the very detailed information, part numbers, etc. Would never have undertaken this repair without your help and write-ups.!!!
same same. big ups to the guys involved in sorting this issue and the effort gone to help us all..

ive noticed a massive improvement in mine with those capacitors you specified..
Old 09-30-13, 06:59 AM
  #479  
Carlamari
Driver School Candidate
 
Carlamari's Avatar
 
Join Date: Aug 2013
Location: AZ
Posts: 6
Likes: 0
Received 0 Likes on 0 Posts
Default

Hopefully I won't be kicked off here if I don't post on here! i do read the information for my car, members are very helpful:-)
Old 09-30-13, 01:37 PM
  #480  
RickyGee
Driver School Candidate
 
RickyGee's Avatar
 
Join Date: Mar 2008
Location: Kentucky
Posts: 24
Likes: 0
Received 1 Like on 1 Post
Default Another greatful forum member

Thanks cowboy and Yamae. I gave my sweetheart 94 LS400 to my student son nearly 7 years ago (Nuclear Engineering degree, Computer Science degree, now his Masters in computer science $$$$...) and he’s still driving it. It was still looking and driving like new until recently when it started stumbling hard during moderate acceleration and flashing a TPS code. A new TPS sensor didn’t change anything (??!!?!) and the symptoms and code remained. I was ready to take a trip to my son's house and thought I would be rebuilding the ignition system, when I ran across this discussion.
8 new capacitors later (your specs, thanks), the car is running like new again. I had previously replaced the caps in the cluster power supply, replaced the gauge needles and posted a fix for the sticking needles ( see https://www.clublexus.com/forums/ls4...ot-work-4.html ) and replaced the HVAC LCD, so I wasn’t hesitant to try this repair myself. But I must admit, it was challenging mostly due to the double sided printed circuit board (the solder didn’t want to melt on both sides at once…) and the tight spaces for my rather bulky solder iron. So your encouragement was very helpful and the writeup very much appreciated. I love this forum.
My old Lexy turned 20 this month, 170k miles and it now appears she is ready for another 20.

BTW, the 15uf capacitor and a 10uf capacitor had both leaked, causing minor damage to the PCB foils, and the 47uf was beginning to leak. False codes and missing codes, poor idle and no power. Now it's like it was when new, but still adjusting itself. Thanks again guys.

Last edited by RickyGee; 09-30-13 at 01:49 PM. Reason: To add findings...


Quick Reply: All my crazy Lexus issues SOLVED!! (ECU-leaking capacitor)



All times are GMT -7. The time now is 01:59 PM.