GS - 2nd Gen (1998-2005) Discussion about the second generation GS300, GS400 and GS430 (1998 - 2005)

rough idle after replacement of fuel pump

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Old 11-07-14, 06:45 PM
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Spence1978
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Default rough idle after replacement of fuel pump

So I replaced the fuel pump and filter on my 99 gs300. I drove two days no problems. 3rd day I start my car and it's idling rough, acting like it's missing, and when I give the car gas it falls on it's face. After about 30 seconds if I can get the idle above 4000 rpms the car fixes itself. I am confused what the problem is. Not sure where to start.
Old 11-07-14, 09:17 PM
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gsean400
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Something sounds clogged, you should recheck your wires, a shorted out wire maybe?
Old 11-07-14, 10:17 PM
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raytseng
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Originally Posted by Spence1978
So I replaced the fuel pump and filter on my 99 gs300. I drove two days no problems. 3rd day I start my car and it's idling rough, acting like it's missing, and when I give the car gas it falls on it's face. After about 30 seconds if I can get the idle above 4000 rpms the car fixes itself. I am confused what the problem is. Not sure where to start.

Before you start the car, leave it in on for the 30sec. Does the same problem occur? If not, that means the pump needs that 30seconds to build pressure.

What exactly did you do to replace fuel pump and filter? Did you get a whole 1-piece new fuel assembly or did you take it apart and reassemble it?

If it's the latter, then it's most likely you messed up the step with the O-rings for reassembly.
If you followed some of the photo based DIY posted here, some of those are wrong, as compared to the service manual.
The o ring needs to be installed like an o-ring (a ring between outer and inner cylinders), and not stacked like a washer.

The change after the 3rd day could be cause the o-ring shifted even worse than the first 2 days..
Old 11-08-14, 07:23 AM
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Spence1978
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Originally Posted by raytseng
Before you start the car, leave it in on for the 30sec. Does the same problem occur? If not, that means the pump needs that 30seconds to build pressure.

What exactly did you do to replace fuel pump and filter? Did you get a whole 1-piece new fuel assembly or did you take it apart and reassemble it?

If it's the latter, then it's most likely you messed up the step with the O-rings for reassembly.
If you followed some of the photo based DIY posted here, some of those are wrong, as compared to the service manual.
The o ring needs to be installed like an o-ring (a ring between outer and inner cylinders), and not stacked like a washer.

The change after the 3rd day could be cause the o-ring shifted even worse than the first 2 days..
Where is this diy?
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