GS - 2nd Gen (1998-2005) Discussion about the second generation GS300, GS400 and GS430 (1998 - 2005)

Master Cylinder - Sensor Swap?

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Old 10-10-13, 07:29 PM
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Alphaman19
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Default Master Cylinder - Sensor Swap?

The ABS/Master Cylinder went out on my '98 GS400. Got a used one from a 2003 GS300 for $700.
I heard that you need to swap the new sensor for the old one. Is this true?
In the pic, is this the sensor I need to replace?

Thanks

http://www.lost911.com/images/MasterCylinder.jpg
Old 10-10-13, 07:50 PM
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rgarjr
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yep, that is the pressure sensor that needs swapping since it has a different pin layout.
Old 10-11-13, 07:09 AM
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MasterKwan
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I'm parting out a 98 GS400 right now. Don't have enough posts to post it on this site. It's on craigs list in the DC area if you need something. It's near Leesburg.
Old 10-14-13, 10:21 AM
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hitsndc
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Originally Posted by Alphaman19
The ABS/Master Cylinder went out on my '98 GS400. Got a used one from a 2003 GS300 for $700.
I heard that you need to swap the new sensor for the old one. Is this true?
In the pic, is this the sensor I need to replace?

Thanks

http://www.lost911.com/images/MasterCylinder.jpg
How were you able to remove the sensor?
I have a 98 gs 300 and will have to do the same procedure.

Also, Is there anything else I should have to do after the install?
Old 10-14-13, 01:23 PM
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mcharity
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Just get a large and deep enough socket. I just picked one up from PepBoys.
Mine were on pretty tight (both my original and the "new" sensor, that is).
Takes some muscle but it'll come off.

Nothing involved in the process is rocket science and is pretty straight forward to do.
I thought I read where some folks did the whole thing in just 20 minutes. took me just over an hour to get the old one out and the new one in. Maybe I'm just get'n old.

But the breaking improvement is night and day. Maybe I'd just gotten use to my old break's poor performance.
Old 10-14-13, 04:54 PM
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hitsndc
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Originally Posted by mcharity
Just get a large and deep enough socket. I just picked one up from PepBoys.
Mine were on pretty tight (both my original and the "new" sensor, that is).
Takes some muscle but it'll come off.

Nothing involved in the process is rocket science and is pretty straight forward to do.
I thought I read where some folks did the whole thing in just 20 minutes. took me just over an hour to get the old one out and the new one in. Maybe I'm just get'n old.

But the breaking improvement is night and day. Maybe I'd just gotten use to my old break's poor performance.
Do you happen to know where the four screws or bolts are located inside the car?
A guy said something like that in this thread >> https://www.clublexus.com/forums/sus...ster-unit.html


the poster is AMSMIKE
Old 10-14-13, 05:04 PM
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MasterKwan
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You have to put the driver's seat as far back as it goes (or remove it depending on how nimble you are). Then pull the lower panel off the dash. it's a couple 10mm bolts and then some clips that unclip when you pull on it. Then with the cover off, you lay on the carpet, look up under the dash where the brake pedal connects and you can see the 4 nuts right there. If you're pulling the whole unit, you disconnect the spring to the pedal, then pull the cotter pin from the pedal pin. Then pop the pedal pin from the clevis. That'll free the pedal from the master cylinder.

Then you take the 4 nuts off. Before you do that though, it's a good idea to take off the brake lines and electrical connectors from the engine side because once the nuts are off, the unit will tend to flop. Then once you get all 4 nuts off (one's hard because there's a brace in front of it) you can go to the engine side and work the unit out.

You really want to have towels and or paper towels down under the unit because brake fluid will eat your paint.

Then re-assembly is the reverse. I haven't read how to bleed these units yet but, that's the last thing you have to do.
Old 10-15-13, 07:50 AM
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mcharity
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"Nimble" is right.
Unfortunately I'd parked my car in the garage with the driver side door so close to the wall that I couldn't get in on that side. As a result, I had to do the interior work upside down. literally. head under th dash, feet hanging over the seat. Wifey was like, "...what the hell are you doing?" (lol)

Like Master Kwan said, three of the bolts are easy to get to, but the one behind the brace is a bit challenging. (I think it's more the uncomfortable body position than the bolt itself.) Just use a elbow socket to reach around that brace.

Once you get the new one in, make sure the brake arm under that dash is in the "U" bracket before you get too happy putting the four bolts back in place. I made this mistake and had to take the whole thing a loose and put it back again.

But none of this is hard. It's one of those "once you see it, you can fix it" kinda jobs.
Old 10-15-13, 08:26 AM
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MasterKwan
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Having done it once, I'll bet I could have it out in under 30 minutes now. Have my flare nut wrenches handy (10 mm) my extensions and 10 and 12 mm deep well sockets and a pair of pliers to pull the cotter pin.
Old 10-15-13, 08:58 AM
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hitsndc
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Thanks for all of the help guys, its truly appreciated. I have never done any car work before ever besides changing tires and checking oil levels. So I am trying to gather as much info as possible to get the bmc in. The dealer wanted $2900 just for the part! I was forced to attempt this fearing the price. But I still may have to send my car to the dealership so that they can bleed the brakes. I heard that bleeding the brakes necessary after doing this job. I just found out that my 2002 GS 300 BMC will not be shipping with the bolts. So now I am in a hunt for those. Anyone have an idea where I can find the bolts that I need? A guy talks about it in a thread and he has pictures of the bolts not going all the way inside the unit. The pictures are courtesy of driver1988





Old 10-15-13, 10:22 AM
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MasterKwan
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You already have them. On the old unit.

But I still may have to send my car to the dealership so that they can bleed the brakes.
Will probably have to get it towed then. The brakes won't work at all until they're bled.
Old 10-15-13, 11:51 AM
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mcharity
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Yea, I could do it in half the time now, too. Kinda like the first time driving some place new; it always seems further than it really is

If you've never bled brakes before, then a lack of confidence is probably the thing that's most hindering you.
And I don't think I'd suggest that to be the first significant car repair to be undertaken by a nuubee
Best either to wait til you get a few good blisters under your belt or take it to a shop, as you mentioned.

Old 10-16-13, 06:38 AM
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hitsndc
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Thanks Guys!! I started working yesterday. I made good progress in 30 minutes. I was able to get to 3 of the 4 firewall bolts. That 4th one is very tricky. I had to stop because i was upside down working and my head started to hurt. I will be attempting to work on the 4th bolt today. I'm going to my Dad's house to see if he has a pivoting socket wrench like mcharity said. Thanks for all of the support it really helped me!!
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