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Project Lex (92 Royal Jade SC300)

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Old 07-01-16, 07:06 AM
  #721  
Halon
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Originally Posted by HiPSI
I'm interested to hear about how much easier the CD009 installation is with having the new a340 adapter and bellhousing vs the stock cd009 one. Does this basically solve the size issue of the trans?
That's the idea. I won't really know until I get it in though.
Old 07-03-16, 09:17 PM
  #722  
Ali SC3
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Originally Posted by Halon
That's the idea. I won't really know until I get it in though.
Is it in yet???
Old 07-04-16, 03:45 PM
  #723  
Halon
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Originally Posted by Ali SC3
Is it in yet???
Just got home from the cabin. Wife and kids stayed, so I have a few days to rock n roll! I'm not 20 anymore, but I still think my old *** can hunker down and get make some progress over the next few nights!
Old 07-05-16, 09:15 AM
  #724  
Halon
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Back from cabin. So we'll see what all I can get done. But here's where I'm at so far.

- Got parts back from powder coat. They look great, however the 'contrast' color that I picked, I'm not sure I like it. I had picked 6 colors, this was my least favorite one of them but it was the only one they had in stock so I just went with it. Now that they're done, I'll just install them because I want to move forward. They look really nice in direct sunlight, almost a very light sparkling silver with a touch of bronze, but in any other lighting (overcast, shadowy, artificial) it kind of just as a cream look. I do think eventually I'll get them coated in a different color, but just moving on for now. But the fine textured black looks phenominal, very happy with that!

- Got the new valve covers installed, replaced the OEM bolts with some nice button head fasteners instead. Also have my new 'vents' in place as well.

- Mocked up the new flywheel and clutch arrangement. Flywheel looks really nice, and clutch fits on it so thats good, lol. So time to just start putting that back into the car.

- In general, wherever I can, and wherever it makes sense, I'm going to try and replace all OEM bolts with nicer fasteners.

- Test fitted the new intake manifold. I love the smaller plenum / footprint. However the guy that made it lied. He said it would clear the battery and the stock Power Steering reservoir. It's not even close to clearing the PS reservoir. The TB would hit it, not even close. Not a huge deal, I'll just run the remote mounted one, but it is frustrating when people flat out lie about their stuff. Plus the guy still owes me $100 which I've already just written off as a lesson into his character. Funny how you can learn a lot about someone over a few bucks...

Here's just some random pictures.















Old 07-05-16, 10:22 AM
  #725  
Ali SC3
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I actually like that color I think it came out pretty good, might be hard to keep clean though being that light.
the flywheel does look nice, def the way to go with the custom one.
Sucks that the intake doesn't clear, maybe you can add some angle to the throttle body flange later to help it clear, or customize the top half of the stock PS can, after all its just a can you can cut it shorter, put clearance dents in it (speed bumps?), or even custom.
Old 07-07-16, 07:30 AM
  #726  
Halon
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Well, I've been making progress, but much slower than I had hoped. But progress is progress, and I'm just aiming for next year at this point. Here's where I'm at.

- Stock pilot bushing removed. Learned a new life hack in the method, removed it with 4 wet napkins and a punch in about 10 minues! Lol. Then new Collins one installed in it's place.

- Flywheel mounted (M10 x 1.25 x 40mm ARP's). Torqued and Loctited.

- Clutch mounted. Torqued and Loctited.

- Shifter arrangement finalized. Made some spacers to replace the stack of washers. Shifter ends up 31 5/8" back from the block.

- Attempted to install the transmission, but it's just so heavy. It was getting late so I just decided to call it a night and will try again tonight.

- Got the AEM Infinity harness ran through the firewall. So will start connecting it up after the transmission is back in.















Last edited by Halon; 07-07-16 at 07:34 AM.
Old 07-11-16, 06:49 AM
  #727  
Reyke
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I like where this is going especially with the new cd009 bellhousing swap. How does the shifter feel with the new setup?
Old 07-11-16, 06:58 AM
  #728  
Halon
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I can only play around with it on the floor, but the shifting (left to right) is very close/tight. I hear you get used to it, but it's definitely the tightest feeling arrangement I've ever felt before. And a huge difference from the old row boat setup lol!
Old 07-11-16, 07:22 AM
  #729  
Ali SC3
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on mine i cut a coil off each of the springs on the 240sx shifter, cause the trans has springs too so its like double springs. that helped a little bit but dont do too much or itll get sloppy.
Old 07-11-16, 07:41 AM
  #730  
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I also cut off one coil. Keep in mind the '1st coil' is mostly flat, so my cutting off of 1 coil didn't actually make the spring a ton shorter, but I think it did make it a hair less stiff. I could go further probably but i figure you can always cut off more, but hard to put more back on if you cut it too short
Old 08-04-16, 12:41 PM
  #731  
Ali SC3
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Yeah def hard to add more, I might have cut the ones in the shifter base a little too short.
Do you have a straight on shot of the intake manifold, or how close it is to the power steering pump when bolted up.
Just wondering if its possible to make it so it would clear the pump also. looks nice painted black like that.
Old 08-29-16, 03:10 PM
  #732  
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Been awhile since I updated this. But things have been progressing, slowly, but progressing none the less. I've pretty much considered this year a bust, so I'm just trying to take my time, do things nice, do them right, and fix things where they need to be.

- Infinity is mostly wired in. The items that are not wired in yet shouldn't really matter for getting the car running (flex fuel sensor, ABS sensors for Trac-Control, etc).

- Slowly installing all the parts, routing wires and all new vac lines in as clean of a manner as I can.

- Installed new serpentine tensionser since I noticed the old one had a small chip in it.

- Installed a new OEM Denso radiator. The old one was just filthy. While I'm at it, I removed the clutch fan setup and will be trying out an OEM IS300 electric fan setup. It's kind of a no-no to go away from the factory clutch fan because electric ones often just do not cool as well. But the IS300 setup is supposed to be the one that actually works decently. So I'm going to give it a go. If it doesn't work for any reason, I'll put the clutch one back in. It's just my fan shroud is broken, and it's just so big and bulky, while I'm in there I might as well give a clean electric fan setup a shot.

- My lawn mower battery is pretty much shot. So instead of buying another one, I bought a WPS Featherweight Lithium Ion one for $99 shipped. It's tiny (5x3x5) and weighs 2lbs. Has 290CCA (compared to my lawn mower which was 230, or an Odyssey 680 which has 180). Excited to see how that works out.
http://www.powersportparts.net/WPS_H...p/490-2517.htm



That's about it for now.








Old 08-29-16, 07:51 PM
  #733  
97-SC300
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Your build is looking awesome man. Any chance you got another set of those radiator air flow pieces on hand? I remember emailing you a while back but somehow got side tracked and don't know what ever happened with that.
Old 08-29-16, 08:01 PM
  #734  
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Halon - have you mass produced the shifter linkage yet ? I would like to buy one ...starting to collect parts since I want to push and try how far that cd009 can go in one of the SCs.
Old 08-30-16, 12:57 AM
  #735  
Halon
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Gerrb, I'm not going to make any more of those shifter pieces. But if you look in that thread I started called CAD File Sharing, I put the design in there so you can use that to have your own made.



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